ABSTRACT
The magnesium-based alloys produced by mechanical alloying (MA) are characterized by specific porosity, fine-grained structure, and isotropic properties. In addition, alloys containing magnesium, zinc, calcium, and the noble element gold are biocompatible, so they can be used for biomedical implants. The paper assesses selected mechanical properties and the structure of the Mg63Zn30Ca4Au3 as a potential biodegradable biomaterial. The alloy was produced by mechanical synthesis with a milling time of 13 h, and sintered via spark-plasma sintering (SPS) carried out at a temperature of 350 °C and a compaction pressure of 50 MPa, with a holding time of 4 min and a heating rate of 50 °Câmin-1 to 300 °C and 25 °Câmin-1 from 300 to 350 °C. The article presents the results of the X-ray diffraction (XRD) method, density, scanning electron microscopy (SEM), particle size distributions, and Vickers microhardness and electrochemical properties via electrochemical impedance spectroscopy (EIS) and potentiodynamic immersion testing. The obtained results reveal the compressive strength of 216 MPa and Young's modulus of 2530 MPa. The structure comprises MgZn2 and Mg3Au phases formed during the mechanical synthesis, and Mg7Zn3 that has been formed during the sintering process. Although MgZn2 and Mg7Zn3 improve the corrosion resistance of the Mg-based alloys, it has been revealed that the double layer formed because of contact with the Ringer's solution is not an effective barrier; hence, more data and optimization are necessary.
ABSTRACT
Magnesium-based alloys are widely used in the construction of automotive, aviation, and medical applications. The solutions presently used for the production of biodegradable materials are characterized by considerable energy consumption and limitations resulting from the use of different devices and technologies. The proposed material is easier to manufacture due to mechanical alloying (MA). Thanks to the MA process, it is possible to carefully tailor the desired chemical composition and microstructure. There are many parameters that can be modified during synthesis in order to obtain an alloy with the desired microstructure and specific expected alloy properties. The duration of grinding of the alloy, the size and number of balls, and the protective atmosphere have a great influence on the process of mechanical alloying and the properties of the obtained products. So, the aim of this work was to determine the influence of milling time on the phase composition and structure of Mg-based alloy synthesis products. The tested samples were milled for 5, 8, 13, 20, 30, 50, and 70 h. X-ray diffraction analysis (XRD) and scanning electron microscopy studies (SEM) with energy-dispersive spectroscopy (EDS) were performed to obtain the powder morphology and chemical composition of Mg66-xZn30Ca4Agx (where x = 1, 2) powders. Structure characterization based on the Rietveld refinement and crystallite size determination based on the Williamson-Hall theory of milling products were also carried out.