Controlled Porosity of Selective Laser Melting-Produced Thermal Pipes: Experimental Analysis and Machine Learning Approach for Pore Recognition on Pipes Surfaces.

This study investigates the methods for controlling porosity in thermal pipes manufactured using selective laser melting (SLM) technology. Experiments conducted include water permeability tests and surface roughness measurements, which are complemented by SEM image ML-based analysis for pore recognition. The results elucidate the impact of SLM printing parameters on water permeability. Specifically, an increase in hatch and point distances leads to a linear rise in permeability, while higher laser power diminishes permeability. Using machine learning (ML) techniques, precise pore identification on SEM images depicting surface microstructures of the samples is achieved. The average percentage of the surface area containing detected pores for microstructure samples printed with laser parameters (laser power (W) _ hatch distance (µm) _ point distance (µm)) 175_ 80_80 was found to be 5.2%, while for 225_120_120, it was 4.2%, and for 275_160_160, it was 3.8%. Pore recognition was conducted using the Haar feature-based method, and the optimal patch size was determined to be 36 pixels on monochrome images of microstructures with a magnification of 33×, which were acquired using a Leica S9 D microscope.

Assessment of Anisotropic Acoustic Properties in Additively Manufactured Materials: Experimental, Computational, and Deep Learning Approaches.

The influence of acoustic anisotropy on ultrasonic testing reliability poses a challenge in evaluating products from additive technologies (AT). This study investigates how elasticity constants of anisotropic materials affect defect signal amplitudes in AT products. Experimental measurements on AT samples were conducted to determine elasticity constants. Using Computational Modeling and Simulation Software (CIVA), simulations explored echo signal changes across ultrasound propagation directions. The parameters A13 (the ratio between the velocities of ultrasonic transverse waves with vertical and horizontal polarizations at a 45-degree angle to the growth direction), A3 (the ratio for waves at a 90-degree angle), and Ag (the modulus of the difference between A13 and A3) were derived from wave velocity relationships and used to characterize acoustic anisotropy. Comparative analysis revealed a strong correlation (0.97) between the proposed anisotropy coefficient Ag and the amplitude changes. Threshold values of Ag were introduced to classify anisotropic materials based on observed amplitude changes in defect echo signals. In addition, a method leveraging deep learning to predict Ag based on data from other anisotropy constants through genetic algorithm (GA)-optimized neural network (NN) architectures is proposed, offering an approach that can reduce the computational costs associated with calculating such constants.

Deep Learning Approach for Pitting Corrosion Detection in Gas Pipelines.

The paper introduces a computer vision methodology for detecting pitting corrosion in gas pipelines. To achieve this, a dataset comprising 576,000 images of pipelines with and without pitting corrosion was curated. A custom-designed and optimized convolutional neural network (CNN) was employed for binary classification, distinguishing between corroded and non-corroded images. This CNN architecture, despite having relatively few parameters compared to existing CNN classifiers, achieved a notably high classification accuracy of 98.44%. The proposed CNN outperformed many contemporary classifiers in its efficacy. By leveraging deep learning, this approach effectively eliminates the need for manual inspection of pipelines for pitting corrosion, thus streamlining what was previously a time-consuming and cost-ineffective process.

Mechanical Testing of Selective-Laser-Sintered Polyamide PA2200 Details: Analysis of Tensile Properties via Finite Element Method and Machine Learning Approaches.

This study delves into the mechanical characteristics of polyamide PA2200 components crafted using selective laser sintering (SLS) technology. Our primary objective is to analyze the tensile behavior of the components printed at various orientations, showing its response to diverse loading conditions. Finite element method (FEM) modeling was employed to analyze the tensile behavior of these details. The time determined for breaking the detail is 9 s. In addition we forecast key properties, such as tensile behavior and strength, using machine learning (ML) techniques, and the best models are for predicting relative elongation are KNeighborsRegressor and SVR.