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1.
Lett Appl Microbiol ; 76(10)2023 Oct 04.
Article in English | MEDLINE | ID: mdl-37766391

ABSTRACT

In this study, the biochemical basis of resistance to slow freezing and thawing (F-T) stress was explored in two baker yeast industrial strains of Saccharomyces cerevisiae that presented differential tolerance to freezing in order to be in the frozen bakery industry. Strain Y8, used commercially in sweet baking doughs, exhibited greater stress tolerance than Y9, a strain employed in regular doughs. Survival of Y8 was higher than that of Y9 (30% vs 12%) after F-T or other reactive oxygen species (ROS) inducing stresses compared to their non-stressed controls. The superior F-T tolerance of Y8 was related to its lower ROS accumulation capacity, determined by fluorometry in cell-free extracts and in vivo, by fluorescence microscopy upon F-T, being Y8 ROS accumulation 2-fold lower than that of Y9. That, in turn, could be positively associated with Y8's higher constitutive activities of cytosolic catalase (CAT) and superoxide dismutase by a significant activation (25%) of Y8 CAT after F-T. That would complement the protective effects of other protectant molecules like trehalose, present at high concentration in this strain.


Subject(s)
Antioxidants , Saccharomyces cerevisiae , Freezing , Reactive Oxygen Species , Fermentation , Bread
2.
Protein Expr Purif ; 123: 112-21, 2016 07.
Article in English | MEDLINE | ID: mdl-27033608

ABSTRACT

An intense screening of Pichia pastoris clones transformed with the gene of bovine chymosin under methanol-inducible AOX1 promoter was performed, obtaining a transformant clone with a higher milk-clotting activity value in comparison with our previous studies. The scaling of recombinant-chymosin production was carried out by a fed-batch strategy in a stirred-tank bioreactor using biodiesel-byproduct crude glycerol as the carbon source and pure methanol for the induction of chymosin expression, achieving a biomass concentration of 158 g DCW/L and a maximum coagulant activity of 192 IMCU/ml after 120 h of methanol induction. Recombinant bovine chymosin was purified from bioreactor-fermentation culture by a procedure including anion-exchange chromatography which allowed obtaining heterologous chymosin with high level of purity and activity; suggesting that this downstream step could be scaled up in a successful manner for chymosin purification. Thermoestability assay permitted to establish that unformulated recombinant chymosin could be stored at 5 °C without decrease of enzyme activity throughout at least 120 days. Finally, reiterative methanol-inductions of recombinant chymosin expression in bioreactor demonstrated that the reutilization of cell biomass overcame the low enzyme productivity usually reached by P. pastoris system.


Subject(s)
Bioreactors , Chymosin/genetics , Pichia/genetics , Animals , Biofuels/analysis , Biofuels/microbiology , Cattle , Chromatography, Ion Exchange , Chymosin/chemistry , Chymosin/isolation & purification , Chymosin/metabolism , Enzyme Stability , Fermentation , Glycerol/metabolism , Industrial Microbiology/instrumentation , Pichia/metabolism , Recombinant Proteins/chemistry , Recombinant Proteins/genetics , Recombinant Proteins/isolation & purification , Recombinant Proteins/metabolism
3.
Food Sci Nutr ; 2(6): 734-43, 2014 Nov.
Article in English | MEDLINE | ID: mdl-25493192

ABSTRACT

The use of agroindustrial wastes not only decreases bioprocesses and disposal costs but also contributes to the upgrading of the residues. An active recombinant methanol-inducible bovine chymosin has been expressed in our laboratory in the yeastKomagataella pastoris, and grape pomace extracts (GRE) were proposed as a convenient C-energy source for the biomass production of the genetically engineered strain. Carbon and nitrogen sources, growth factors, and initial pH conditions were selected by classical methodology; thereafter, growth conditions optimization was performed using statistical designed experiments (DoEs). In the presence of (in g·L(-1)) 67.0 monosaccharides (glucose and fructose) from GRE, 5.0 (NH4)2SO4, and 10.0 sugar cane molasses (CMz), a yield of 20.0 g·L(-1) cell dry weight (CDW) was obtained aerobically after 60 h incubation at 28°C and pH 4.0. Applying a fed-batch strategy with methanol:sorbitol as the enzyme inducers, a chymosin production of 8.53 International Milk Clotting Units (IMCU) per mg protein was obtained in the supernatant. The results presented show that through a statistical design, a simple, cheap, and easy to prepare culture medium could be developed using two agroindustrial derivatives (GRE and CMz) to obtain a higher value added product.

4.
Protein Expr Purif ; 104: 85-91, 2014 12.
Article in English | MEDLINE | ID: mdl-25278015

ABSTRACT

A clone of the methylotrophic yeast Pichia pastoris strain GS115 transformed with the bovine prochymosin B gene was used to optimize the production and downstream of recombinant bovine chymosin expressed under the methanol-inducible AOXI promoter. Cell growth and recombinant chymosin production were analyzed in flask cultures containing basal salts medium with biodiesel-byproduct glycerol as the carbon source, obtaining values of biomass level and milk-clotting activity similar to those achieved with analytical glycerol. The effect of biomass level at the beginning of methanol-induction phase on cell growth and chymosin expression was evaluated, determining that a high concentration of cells at the start of such period generated an increase in the production of chymosin. The impact of the specific growth rate on chymosin expression was studied throughout the induction stage by methanol exponential feeding fermentations in a lab-scale stirred bioreactor, achieving the highest production of heterologous chymosin with a constant specific growth rate of 0.01h(-1). By gel filtration chromatography performed at a semi-preparative scale, recombinant chymosin was purified from exponential fed-batch fermentation cultures, obtaining a specific milk-clotting activity of 6400IMCU/mg of chymosin and a purity level of 95%. The effect of temperature and pH on milk-clotting activity was analyzed, establishing that the optimal temperature and pH values for the purified recombinant chymosin are 37°C and 5.5, respectively. This study reported the features of a sustainable bioprocess for the production of recombinant bovine chymosin in P. pastoris by fermentation in stirred-tank bioreactors using biodiesel-derived glycerol as a low-cost carbon source.


Subject(s)
Chymosin/isolation & purification , Methanol/chemistry , Pichia/genetics , Promoter Regions, Genetic , Animals , Batch Cell Culture Techniques , Biofuels , Biomass , Bioreactors , Cattle , Chymosin/biosynthesis , Fermentation , Gene Expression , Glycerol/chemistry , Hydrogen-Ion Concentration , Recombinant Proteins/biosynthesis , Recombinant Proteins/isolation & purification , Temperature
5.
Protein Expr Purif ; 92(2): 235-44, 2013 Dec.
Article in English | MEDLINE | ID: mdl-24141135

ABSTRACT

The codon sequence optimized bovine prochymosin B gene was cloned under the control of the alcohol oxidase 1 promoter (AOX1) in the vector pPIC9K and integrated into the genome of the methylotrophic yeast Pichia (Komagataella) pastoris (P. pastoris) strain GS115. A transformant clone that showed resistance to over 4 mg G418/ml and displayed the highest milk-clotting activity was selected. Cell growth and recombinant bovine chymosin production were optimized in flask cultures during methanol induction phase achieving the highest coagulant activity with low pH values, a temperature of 25°C and with the addition of sorbitol and ascorbic acid at the beginning of this period. The scaling up of the fermentation process to lab-scale stirred bioreactor using optimized conditions, allowed to reach 240 g DCW/L of biomass level and 96 IMCU/ml of milk-clotting activity. The enzyme activity corresponded to 53 mg/L of recombinant bovine chymosin production after 120 h of methanol induction. Western blot analysis of the culture supernatant showed that recombinant chymosin did not suffer degradation during the protein production phase. By a procedure that included high performance gel filtration chromatography and 3 kDa fast ultrafiltration, the recombinant bovine chymosin was purified and concentrated from fermentation cultures, generating a specific activity of 800 IMCU/Total Abs(280 nm) and a total activity recovery of 56%. This study indicated that P. pastoris is a suitable expression system for bioreactor based fed-batch fermentation process for the efficient production of recombinant bovine chymosin under methanol-inducible AOX1 promoter.


Subject(s)
Aldehyde Oxidase/genetics , Chymosin/metabolism , Pichia/metabolism , Promoter Regions, Genetic/genetics , Recombinant Proteins/metabolism , Animals , Ascorbic Acid/metabolism , Bioreactors , Cattle , Chymosin/analysis , Chymosin/chemistry , Chymosin/genetics , Culture Media , Fermentation , Hydrogen-Ion Concentration , Pichia/genetics , Recombinant Proteins/analysis , Recombinant Proteins/chemistry , Recombinant Proteins/genetics , Sorbitol/metabolism , Temperature
6.
Rev. argent. microbiol ; 43(3): 218-225, jun.-set. 2011. graf, tab
Article in English | LILACS | ID: lil-634695

ABSTRACT

The yeast Yarrowia lipolytica accumulates oils and is able to produce extracellular lipases when growing in different carbon sources including glycerol, the principal by-product of the biodiesel industry. In this study, biomass production of a novel mutant strain of Y. lipolytica was statistically optimized by Response Surface Methodology in media containing biodiesel-derived glycerol as main carbon source. This strain exhibited distinctive morphological and fatty acid profile characteristics, and showed an increased extracellular lipase activity. An organic source of nitrogen and the addition of 1.0 g/l olive oil were necessary for significant lipase production. Plackett-Burman and Central Composite Statistical Designs were employed for screening and optimization of fermentation in shaken flasks cultures, and the maximum values obtained were 16.1 g/l for biomass and 12.2 Units/ml for lipase, respectively. Optimized batch bioprocess was thereafter scaled in aerated bioreactors and the values reached for lipase specific activity after 95 % of the glycerol had been consumed, were three-fold higher than those obtained in shaken flasks cultures. A sustainable bioprocess to obtain biomass and extracellular lipase activity was attained by maximizing the use of the by-products of biodiesel industry.


Optimización de la producción de biomasa usando glicerol crudo, de una cepa mutante de Yarrowia lipolytica con actividad incrementada de lipasa. La levadura Yarrowia lipolytica acumula aceites y produce una lipasa extracelular al crecer en diferentes fuentes de carbono, entre ellas el glicerol, principal subproducto de la creciente industria del biodiésel. En el presente trabajo, se optimizó mediante la metodología de superficies de respuesta la producción de biomasa de una nueva cepa mutante de Y. lipolytica, empleando medios con glicerol derivado de la industria del biodiésel como principal fuente de carbono. Esta cepa presentó características morfológicas y perfil de ácidos grasos distintivos, y una mayor actividad de lipasa extracelular. Para obtener una producción significativa de lipasa extracelular, fue necesario el agregado de una fuente orgánica de nitrógeno y de 1 g/l de aceite de oliva. Se utilizaron los diseños estadísticos de Plackett-Burman y central compuesto para la selección y la optimización de las fermentaciones en frascos agitados; los máximos valores de biomasa y de lipasa obtenidos fueron de 16,1 g/l y 12,2 unidades/ml, respectivamente. Luego, el bioproceso en lote optimizado se escaló a biorreactores aireados, y los valores de actividad específica de lipasa alcanzados después de haberse consumido el 95 % del glicerol fueron tres veces más altos que los obtenidos en los cultivos en frascos agitados. En suma, se desarrolló un bioproceso sostenible para la obtención de biomasa y de una actividad de lipasa extracelular, que a la vez maximiza el uso de subproductos de la industria del biodiésel.


Subject(s)
Biomass , Culture Media/pharmacology , Fungal Proteins/genetics , Glycerol/pharmacology , Industrial Microbiology/methods , Lipase/genetics , Mycology/methods , Yarrowia/growth & development , Bioreactors , Biofuels/analysis , Culture Media, Conditioned/chemistry , DNA, Fungal/genetics , DNA, Intergenic/genetics , Fermentation , Fungal Proteins/biosynthesis , Genes, Fungal , Glycerol/isolation & purification , Hyphae/ultrastructure , Lipase/biosynthesis , Yarrowia/enzymology , Yarrowia/genetics , Yarrowia/ultrastructure
7.
Rev Argent Microbiol ; 43(3): 218-25, 2011.
Article in English | MEDLINE | ID: mdl-22430997

ABSTRACT

The yeast Yarrowia lipolytica accumulates oils and is able to produce extracellular lipases when growing in different carbon sources including glycerol, the principal by-product of the biodiesel industry. In this study, biomass production of a novel mutant strain of Y. lipolytica was statistically optimized by Response Surface Methodology in media containing biodiesel-derived glycerol as main carbon source. This strain exhibited distinctive morphological and fatty acid profile characteristics, and showed an increased extracellular lipase activity. An organic source of nitrogen and the addition of 1.0 g/l olive oil were necessary for significant lipase production. Plackett-Burman and Central Composite Statistical Designs were employed for screening and optimization of fermentation in shaken flasks cultures, and the maximum values obtained were 16.1 g/l for biomass and 12.2 Units/ml for lipase, respectively. Optimized batch bioprocess was thereafter scaled in aerated bioreactors and the values reached for lipase specific activity after 95 % of the glycerol had been consumed, were three-fold higher than those obtained in shaken flasks cultures. A sustainable bioprocess to obtain biomass and extracellular lipase activity was attained by maximizing the use of the by-products of biodiesel industry.


Subject(s)
Biomass , Culture Media/pharmacology , Fungal Proteins/genetics , Glycerol/pharmacology , Industrial Microbiology/methods , Lipase/genetics , Mycology/methods , Yarrowia/growth & development , Biofuels/analysis , Bioreactors , Culture Media, Conditioned/chemistry , DNA, Fungal/genetics , DNA, Intergenic/genetics , Fermentation , Fungal Proteins/biosynthesis , Genes, Fungal , Glycerol/isolation & purification , Hyphae/ultrastructure , Lipase/biosynthesis , Yarrowia/enzymology , Yarrowia/genetics , Yarrowia/ultrastructure
8.
Appl Microbiol Biotechnol ; 88(2): 563-73, 2010 Sep.
Article in English | MEDLINE | ID: mdl-20676633

ABSTRACT

Several biotechnological processes rely on the utilization of high-copy-number plasmids for heterologous gene expression, and understanding the interactions between plasmid DNA and bacterial hosts is highly relevant for bioprocess optimization. We assessed metabolic modifications and physiological changes exerted by expression of a plasmid-encoded alcohol-acetaldehyde dehydrogenase from Leuconostoc mesenteroides (adhE ( Lm )) in Escherichia coli redox mutants. Plasmid pET( Lm ), a pBluescript II KS(-)-derivative carrying adhE ( Lm ), was introduced in E. coli CT1061 [arcA creC(Con)]. This recombinant was able to attain a higher ethanol concentration in glycerol cultures compared to the parental strain. pBluescript II KS(-) was rapidly lost in 72-h bioreactor cultures (7.8 +/- 1.2% of plasmid-bearing cells), while pET( Lm ) was present in 92.4 +/- 7.2% of the cells. In E. coli CT1061 carrying pBluescript II KS(-) the plasmid copy number steadily diminished in bioreactor cultures to reach 334 +/- 45 copies per chromosome at 72 h, while pET( Lm ) was stably maintained, reaching 498 +/- 18 copies per chromosome at the end of the cultivation. Plasmid pETOmega( Lm ), bearing a defective copy of adhE ( Lm ) interrupted by cat, reached 293 +/- 62 copies per chromosome, implying a functional role of adhE ( Lm ) on plasmid maintenance. The intracellular NADH/NAD(+) content suggest that regeneration of oxidized co-factors by the heterologous bioreaction might play a relevant role in plasmid maintenance.


Subject(s)
Alcohol Dehydrogenase/biosynthesis , Aldehyde Oxidoreductases/biosynthesis , Escherichia coli/genetics , Leuconostoc/enzymology , Plasmids/genetics , Selection, Genetic , Alcohol Dehydrogenase/genetics , Aldehyde Oxidoreductases/genetics , Escherichia coli/growth & development , Escherichia coli/metabolism , Mutation , Oxidation-Reduction
9.
Bioresour Technol ; 101(7): 2367-74, 2010 Apr.
Article in English | MEDLINE | ID: mdl-20015637

ABSTRACT

Statistical screening experimental designs were applied to identify the significant culture variables for biomass production of Aurantiochytrium limacinum SR21 and their optimal levels were found using a combination of Artificial Neural Networks, genetic algorithms and graphical analysis. The biomass value obtained (40.3g cell dry weight l(-1)) employing the selected culture conditions agreed with that predicted by the model. Subsequently, two significant culture conditions for docosahexaenoic acid (DHA) production were determined, finding that an inoculum of 10% (v/v), obtained from the previous (statistically optimized) stage, should be used in a DHA production medium having a molar C:N ratio of 55:1, to reach a production of 7.8 g DHA l(-1) d(-1). The production step was thereafter scaled in a 3.5l bioreactor, and DHA productivity of 3.7 g l(-1) d(-1) was obtained. This two-stage strategy: statistically optimized inoculum production (fist step) and a DHA production step, is presented for the first time to optimize a bioprocess conducive to the obtention of microbial DHA.


Subject(s)
Biotechnology/methods , Docosahexaenoic Acids/metabolism , Eukaryota/metabolism , Fermentation/physiology , Models, Statistical , Statistics as Topic , Biomass , Bioreactors/microbiology , Culture Media , Eukaryota/growth & development , Reproducibility of Results
10.
Rev Iberoam Micol ; 26(2): 155-60, 2009 Jun 30.
Article in Spanish | MEDLINE | ID: mdl-19631167

ABSTRACT

The aim of this study was to evaluate the vitality and viability of the probiotic yeast Saccharomyces boulardii after freezing/thawing and the physiological preconditioning effect on these properties. The results indicate that the specific growth rate (0.3/h(-1)) and biomass (2-3 x10(8)cells/ml) of S. boulardii obtained in flasks shaken at 28 degrees C and at 37 degrees C were similar. Batch cultures of the yeast in bioreactors using glucose or sugar-cane molasses as carbon sources, reached yields of 0.28 g biomass/g sugar consumed, after 10h incubation at 28 degrees C; the same results were obtained in fed batch fermentations. On the other hand, in batch cultures, the vitality of cells recovered during the exponential growth phase was greater than the vitality of cells from the stationary phase of growth. Vitality of cells from fed-batch fermentations was similar to that of stationary growing cells from batch fermentations. Survival to freezing at -20 degrees C and subsequent thawing of cells from batch cultures was 0.31% for cells in exponential phase of growth and 11.5% for cells in stationary phase. Pre-treatment of this yeast in media with water activity (a(w)) 0.98 increased the survival to freezing of S. boulardii cells stored at -20 degrees C for 2 months by 10 fold. Exposure of the yeast to media of reduced a(w) and/or freezing/thawing process negatively affected cell vitality. It was concluded that stress conditions studied herein decrease vitality of S. boulardii. Besides, the yeast strain studied presented good tolerance to bile salts even at low pH values.


Subject(s)
Saccharomyces/physiology , Biomass , Bioreactors , Culture Media/metabolism , Culture Media/pharmacology , Fermentation , Freezing , Hydrogen-Ion Concentration , Industrial Microbiology/methods , Molasses , Probiotics , Saccharomyces/drug effects , Saccharomyces/growth & development , Saccharomyces/metabolism , Sucrose/metabolism
11.
Rev. iberoam. micol ; 26(2): 155-160, jun. 2009. ilus, tab
Article in Spanish | IBECS | ID: ibc-75535

ABSTRACT

El objetivo de este estudio fue evaluar la vitalidad y la viabilidad de la levadura probiótica Saccharomycesboulardii después de su congelación y descongelación, y el efecto del preacondicionamiento fisiológico sobredichas propiedades. Los resultados indican que la velocidad específica de crecimiento (0,3 h–1) y la biomasa(2-3 × 108 células/ml) de S. boulardii obtenida en frascos agitados tanto a 28 como a 37 °C fueron semejantes.El cultivo de esta levadura en biorreactores en lote, utilizando glucosa o melaza de caña de azúcar como fuentede carbono, alcanzó rendimientos de 0,28 g de biomasa/g azúcar consumida tras 10 h de cultivo a 28 °C,obteniéndose resultados similares en fermentaciones en lote alimentado. Además, en los cultivos en lote, lavitalidad de las células en fase de crecimiento exponencial fue mayor que la de las células en fase estacionaria.En cambio, en el lote alimentado, la vitalidad de las células fue semejante a la del lote en fase estacionaria.La supervivencia a la congelación a –20 °C y posterior descongelación de las células de fermentaciones en loteen fase de crecimiento exponencial fue del 0,31% y la de fase estacionaria del 11,5%. El pretratamiento de estalevadura en medios de actividad de agua (aw) 0,98 aumentó 10 veces la supervivencia al congelado de las célulasalmacenadas a –20 °C durante 2 meses. La exposición de las levaduras a medios de aw reducida y/o elproceso de congelación/descongelación afectaron negativamente la vitalidad celular. Se concluye que condicionesde estrés como las estudiadas en este trabajo disminuyen la vitalidad de S. boulardii. Además, la cepaestudiada presentó buena tolerancia a las sales biliares aun a bajos valores de pH del cultivo(AU)


The aim of this study was to evaluate the vitality and viability of the probiotic yeast Saccharomyces boulardiiafter freezing/thawing and the physiological preconditioning effect on these properties. The results indicatethat the specific growth rate (0.3/h–1) and biomass (2-3 × 108 cells/ml) of S. boulardii obtained in flasks shakenat 28 °C and at 37 °C were similar. Batch cultures of the yeast in bioreactors using glucose or sugar-canemolasses as carbon sources, reached yields of 0.28 g biomass/g sugar consumed, after 10 h incubation at 28 °C;the same results were obtained in fed batch fermentations. On the other hand, in batch cultures, the vitality ofcells recovered during the exponential growth phase was greater than the vitality of cells from the stationaryphase of growth. Vitality of cells from fed-batch fermentations was similar to that of stationary growing cellsfrom batch fermentations. Survival to freezing at –20 °C and subsequent thawing of cells from batch cultureswas 0.31% for cells in exponential phase of growth and 11.5% for cells in stationary phase. Pre-treatment ofthis yeast in media with water activity (aw) 0.98 increased the survival to freezing of S. boulardii cells stored at–20 °C for 2 months by 10 fold. Exposure of the yeast to media of reduced aw and/or freezing/thawing processnegatively affected cell vitality. It was concluded that stress conditions studied herein decrease vitality ofS. boulardii. Besides, the yeast strain studied presented good tolerance to bile salts even at low pH values(AU)


Subject(s)
Saccharomyces/isolation & purification , Yeasts/growth & development , Probiotics/analysis , Saccharomyces/pathogenicity , Fermentation/physiology
12.
J Mol Microbiol Biotechnol ; 15(1): 48-54, 2008.
Article in English | MEDLINE | ID: mdl-18349550

ABSTRACT

ArcA is a global regulator that switches on the expression of fermentation genes and represses the aerobic pathways when Escherichia coli enters low oxygen growth conditions. The metabolic profile of E. coli CT1062 (DeltaarcA)and CT1061 (arcA2) grown in microaerobiosis with glycerol as carbon source were determined and compared with E. coli K1060, the arcA+ parent strain. Both arcA mutants achieved higher biomass yields than the wild-type strain. The production of acetate, formate, lactate, pyruvate, succinate and ethanol were determined in the supernatants of cultures grown on glycerol under microaerobic conditions for 48 h. The yield of extracellular metabolites on glycerol showed lower acid and higher ethanol values for the mutants. The ethanol/acetate ratio was 0.87 for the parent strain, 2.01 for CT1062, and 12.51 for CT1061. Accordingly, the NADH/NAD+ ratios were 0.18, 0.63, and 0.97, respectively. The extracellular succinate yield followed a different pattern, with yield values of 0.164 for K1060, 0.442 for CT1062 and 0.214 for CT1061. The dissimilarities observed can be attributed to the different effects exerted by the deletion and point mutations in a global regulator.


Subject(s)
Bacterial Outer Membrane Proteins/metabolism , Escherichia coli Proteins/metabolism , Escherichia coli/metabolism , Glycerol/metabolism , Oxygen/metabolism , Repressor Proteins/metabolism , Aerobiosis/physiology , Bacterial Outer Membrane Proteins/genetics , Carbon/metabolism , Escherichia coli/genetics , Escherichia coli/growth & development , Escherichia coli Proteins/genetics , Gene Expression Regulation, Bacterial , Oxygen Consumption/physiology , Repressor Proteins/genetics
13.
Appl Microbiol Biotechnol ; 77(6): 1337-43, 2008 Jan.
Article in English | MEDLINE | ID: mdl-18034236

ABSTRACT

Poly(3-hydroxybutyrate) (PHB) synthesis was analyzed under microaerobic conditions in a recombinant Escherichia coli arcA mutant using glycerol as the main carbon source. The effect of several additives was assessed in a semi-synthetic medium by the 'one-factor-at-a-time' technique. Casein amino acids (CAS) concentration was an important factor influencing both growth and PHB accumulation. Three factors exerting a statistically significant influence on PHB synthesis were selected by using a Plackett-Burman screening design [glycerol, CAS, and initial cell dry weight (CDW) concentrations] and then optimized through a Box-Wilson design. Under such optimized conditions (22.02 g l(-1) glycerol, 1.78 g l(-1) CAS, and 1.83 g l(-1) inoculum) microaerobic batch cultures gave rise to 8.37 g l(-1) CDW and 3.52 g l(-1) PHB in 48 h (PHB content of 42%) in a benchtop bioreactor. Further improvements in microaerobic PHB accumulation were obtained in fed-batch cultures, in which glycerol was added to maintain its concentration above 5 g l(-1). After 60 h, CDW and PHB concentration reached 21.17 and 10.81 g l(-1), respectively, which results in a PHB content of 51%. Microaerobic fed-batch cultures allowed a 2.57-fold increase in volumetric productivity when compared with batch cultures.


Subject(s)
Bacterial Outer Membrane Proteins/genetics , Bioreactors/microbiology , Escherichia coli Proteins/genetics , Escherichia coli/metabolism , Glycerol/metabolism , Hydroxybutyrates/metabolism , Polyesters/metabolism , Repressor Proteins/genetics , Bacterial Outer Membrane Proteins/metabolism , Biomass , Culture Media/chemistry , Escherichia coli/genetics , Escherichia coli Proteins/metabolism , Glucose/metabolism , Industrial Microbiology , Models, Theoretical , Mutation , Repressor Proteins/metabolism , Time Factors
14.
Appl Environ Microbiol ; 72(6): 3949-54, 2006 Jun.
Article in English | MEDLINE | ID: mdl-16751501

ABSTRACT

A recombinant E. coli strain (K24K) was constructed and evaluated for poly(3-hydroxybutyrate) (PHB) production from whey and corn steep liquor as main carbon and nitrogen sources. This strain bears the pha biosynthetic genes from Azotobacter sp. strain FA8 expressed from a T5 promoter under the control of the lactose operator. K24K does not produce the lactose repressor, ensuring constitutive expression of genes involved in lactose transport and utilization. PHB was efficiently produced by the recombinant strain grown aerobically in fed-batch cultures in a laboratory scale bioreactor on a semisynthetic medium supplemented with the agroindustrial by-products. After 24 h, cells accumulated PHB to 72.9% of their cell dry weight, reaching a volumetric productivity of 2.13 g PHB per liter per hour. Physical analysis of PHB recovered from the recombinants showed that its molecular weight was similar to that of PHB produced by Azotobacter sp. strain FA8 and higher than that of the polymer from Cupriavidus necator and that its glass transition temperature was approximately 20 degrees C higher than those of PHBs from the natural producer strains.


Subject(s)
Agriculture , Escherichia coli/genetics , Escherichia coli/metabolism , Hydroxybutyrates/metabolism , Industrial Waste , Polyesters/metabolism , Animals , Azotobacter/metabolism , DNA Primers , Kinetics , Milk/microbiology , Plasmids , Recombination, Genetic , Zea mays/microbiology
15.
Appl Environ Microbiol ; 72(4): 2614-20, 2006 Apr.
Article in English | MEDLINE | ID: mdl-16597965

ABSTRACT

We assessed the effects of different arcA mutations on poly(3-hydroxybutyrate) (PHB) synthesis in recombinant Escherichia coli strains carrying the pha synthesis genes from Azotobacter sp. strain FA8. The arcA mutations used were an internal deletion and the arcA2 allele, a leaky mutation for some of the characteristics of the Arc phenotype which confers high respiratory capacity. PHB synthesis was not detected in the wild-type strain in shaken flask cultures under low-oxygen conditions, while ArcA mutants gave rise to polymer accumulation of up to 24% of their cell dry weight. When grown under microaerobic conditions in a bioreactor, the arcA deletion mutant reached a PHB content of 27% +/- 2%. Under the same conditions, higher biomass and PHB concentrations were observed for the strain bearing the arcA2 allele, resulting in a PHB content of 35% +/- 3%. This strain grew in a simple medium at a specific growth rate of 0.69 +/- 0.07 h(-1), whereas the deletion mutant needed several nutritional additives and showed a specific growth rate of 0.56 +/- 0.06 h(-1). The results presented here suggest that arcA mutations could play a role in heterologous PHB synthesis in microaerobiosis.


Subject(s)
Bacterial Outer Membrane Proteins/genetics , Escherichia coli Proteins/genetics , Escherichia coli/metabolism , Hydroxybutyrates/metabolism , Mutation , Polyesters/metabolism , Recombination, Genetic , Repressor Proteins/genetics , Aerobiosis , Biomass , Culture Media , Escherichia coli/genetics , Escherichia coli/growth & development , Escherichia coli Proteins/metabolism , Gene Expression Regulation, Bacterial
16.
Int. microbiol ; 8(4): 243-250, dic. 2005. tab, graf
Article in En | IBECS | ID: ibc-043473

ABSTRACT

A statistically based Plackett-Burman screening design identified milk whey and corn steep liquor concentrations as well as ionic strength (based on phosphate buffer concentration) as the three main independent components of the culture medium that significantly (p < 0.05) influenced biomass and poly(3-hydroxybutyrate) (PHB) production in recombinant cells of Escherichia coli. This strain carries a plasmid encoding phb genes from a natural isolate of Azotobacter sp. Response surface methodology, using a central composite rotatable design, demonstrated that the optimal concentrations of the three components, defined as those yielding maximal biomass and PHB production in shaken flasks, were 37.96 g deproteinated milk whey powder/l, 29.39 g corn steep liquor/l, and 23.76 g phosphates/l (r2 = 0.957). The model was validated by culturing the recombinant cells in medium containing these optimal concentrations, which yielded 9.41 g biomass/l and 6.12 g PHB/l in the culture broth. Similar amounts of PHB were obtained following batch fermentations in a bioreactor. These results show that PHB can be produced efficiently by culturing the recombinant strain in medium containing cheap carbon and nitrogen sources (AU)


Un diseño estadístico de selección de Plackett-Burman identificó las concentraciones de suero de leche y de macerado de maíz, así como la fuerza iónica (dada por la concentración del tampón de fosfatos), como tres variables principales e independientes del medio de cultivo que, de forma significativa (p < 0,05), influían en el crecimiento y la acumulación de biomasa y poli(3-hidroxibutirato) (PHB) en células recombinantes de Escherichia coli. Esta cepa lleva un plásmido que codifica los genes phb provenientes de un aislado natural de Azotobacter sp. Aplicando la metodología de superficies de respuesta, mediante un diseño central compuesto direccionable, se demostró que los valores óptimos de las variables del proceso para la máxima producción de biomasa y de PHB eran: 37,96 g/l de suero de leche desproteinizado en polvo, 29,39 g/l de macerado de maíz y 23,76 g/l de fosfatos (r2 = 0,957). En la validación del modelo, realizada utilizando los valores óptimos, se obtuvieron unas concentraciones de biomasa de 9,41 g/l y de PHB de 6,12 g/l en el medio. En los ensayos en lote en biorreactor se obtuvieron contenidos semejantes de PHB. Los resultados demostraron que el biopolímero puede producirse eficazmente con esta cepa recombinante a partir de fuentes de carbono y nitrógeno de bajo costo (AU)


Subject(s)
Escherichia coli/immunology , Biomass , 3-Hydroxybutyric Acid/analysis , Gene Transfer, Horizontal , Culture Media, Conditioned/analysis , Process Optimization
17.
Int Microbiol ; 8(4): 243-50, 2005 Dec.
Article in English | MEDLINE | ID: mdl-16562376

ABSTRACT

A statistically based Plackett-Burman screening design identified milk whey and corn steep liquor concentrations as well as ionic strength (based on phosphate buffer concentration) as the three main independent components of the culture medium that significantly (p < 0.05) influenced biomass and poly(3-hydroxybutyrate) (PHB) production in recombinant cells of Escherichia coli. This strain carries a plasmid encoding phb genes from a natural isolate of Azotobacter sp. Response surface methodology, using a central composite rotatable design, demonstrated that the optimal concentrations of the three components, defined as those yielding maximal biomass and PHB production in shaken flasks, were 37.96 g deproteinated milk whey powder/l, 29.39 g corn steep liquor/l, and 23.76 g phosphates/l (r2 = 0.957). The model was validated by culturing the recombinant cells in medium containing these optimal concentrations, which yielded 9.41 g biomass/l and 6.12 g PHB/l in the culture broth. Similar amounts of PHB were obtained following batch fermentations in a bioreactor. These results show that PHB can be produced efficiently by culturing the recombinant strain in medium containing cheap carbon and nitrogen sources.


Subject(s)
3-Hydroxybutyric Acid/metabolism , Biomass , Escherichia coli/growth & development , Agriculture , Animals , Escherichia coli/genetics , Escherichia coli/metabolism , Industry , Milk/microbiology , Plasmids , Recombination, Genetic , Zea mays/microbiology
18.
Biotechnol Lett ; 26(7): 569-74, 2004 Apr.
Article in English | MEDLINE | ID: mdl-15168856

ABSTRACT

Chitosan (0.1 g l(-1)), assayed in a simple medium, reduced the viability of four lactic acid bacteria isolated during the beer production process by 5 logarithmic cycles, whereas activity against seven commercial brewing yeasts required up to 1 g chitosan l(-1). Antimicrobial activity was inversely affected by the pH of the assay medium. In brewery wort, chitosan (0.1 g l(-1)) selectively inhibited bacterial growth without altering yeast viability or fermenting performance.


Subject(s)
Beer/microbiology , Chitosan/pharmacology , Food Contamination/prevention & control , Lactobacillus/drug effects , Pediococcus/drug effects , Saccharomyces cerevisiae/drug effects , Sterilization/methods , Anti-Bacterial Agents/pharmacology , Antifungal Agents/pharmacology , Dose-Response Relationship, Drug , Food Handling/methods , Lactobacillus/cytology , Lactobacillus/growth & development , Pediococcus/cytology , Pediococcus/growth & development , Saccharomyces cerevisiae/cytology , Saccharomyces cerevisiae/growth & development , Sensitivity and Specificity
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