Design of biodegradable cellulose filtration material with high efficiency and breathability.

Using respiratory protective equipment is one of the relevant preventive measures for infectious diseases, including COVID-19, and for various occupational respiratory hazards. Because experienced discomfort may result in a decrease in the utilization of respirators, it is important to enhance the material properties to resolve suboptimal usage. We combined several technologies to produce a filtration material that met requirements set by a cross-disciplinary interview study on the usability of protective equipment. Improved breathability, environmental sustainability, and comfort of the material were achieved by electrospinning poly(ethylene oxide) (PEO) nanofibers on a thin foam-formed fabric from regenerated cellulose fibers. The high filtration efficiency of sub-micron-sized diethylhexyl sebacate (DEHS) aerosol particles resulted from the small mean segment length of 0.35 µm of the nanofiber network. For a particle diameter of 0.6 µm, the filtration efficiency of a single PEO layer varied in the range of 80-97 % depending on the coat weight. The corresponding pressure drop had the level of 20-90 Pa for the airflow velocity of 5.3 cm/s. Using a multilayer structure, a very high filtration efficiency of 99.5 % was obtained with only a slightly higher pressure drop. This opens a route toward designing sustainable personal protective media with improved user experience.

Utilizing and Valorizing Oat and Barley Straw as an Alternative Source of Lignocellulosic Fibers.

The transition to sustainable, biodegradable, and recyclable materials requires new sources of cellulose fibers that are already used in large volumes by forest industries. Oat and barley straws provide interesting alternatives to wood fibers in lightweight material applications because of their similar chemical composition. Here we investigate processing and material forming concepts, which would enable strong fiber network structures for various applications. The idea is to apply mild pretreatment processing that could be distributed locally so that the logistics of the raw material collection could be made efficient. The actual material production would then combine foam-forming and hot-pressing operations that allow using all fractions of fiber materials with minimal waste. We aimed to study the technical features of this type of processing on a laboratory scale. The homogeneity of the sheet samples was very much affected by whether the raw material was mechanically refined or not. Straw fibers did not form a bond spontaneously with one another after drying the sheets, but their effective bonding required a subsequent hot pressing operation. The mechanical properties of the formed materials were at a similar level as those of the conventional wood-fiber webs. In addition to the technical aspects of materials, we also discuss the business opportunities and system-level requirements of using straw as an alternative source of lignocellulosic fibers.

Nanoscale Mechanism of Moisture-Induced Swelling in Wood Microfibril Bundles.

Understanding nanoscale moisture interactions is fundamental to most applications of wood, including cellulosic nanomaterials with tailored properties. By combining X-ray scattering experiments with molecular simulations and taking advantage of computed scattering, we studied the moisture-induced changes in cellulose microfibril bundles of softwood secondary cell walls. Our models reproduced the most important experimentally observed changes in diffraction peak locations and widths and gave new insights into their interpretation. We found that changes in the packing of microfibrils dominate at moisture contents above 10-15%, whereas deformations in cellulose crystallites take place closer to the dry state. Fibrillar aggregation is a significant source of drying-related changes in the interior of the microfibrils. Our results corroborate the fundamental role of nanoscale phenomena in the swelling behavior and properties of wood-based materials and promote their utilization in nanomaterials development. Simulation-assisted scattering analysis proved an efficient tool for advancing the nanoscale characterization of cellulosic materials.

Lignin Inter-Diffusion Underlying Improved Mechanical Performance of Hot-Pressed Paper Webs.

Broader use of bio-based fibres in packaging becomes possible when the mechanical properties of fibre materials exceed those of conventional paperboard. Hot-pressing provides an efficient method to improve both the wet and dry strength of lignin-containing paper webs. Here we study varied pressing conditions for webs formed with thermomechanical pulp (TMP). The results are compared against similar data for a wide range of other fibre types. In addition to standard strength and structural measurements, we characterise the induced structural changes with X-ray microtomography and scanning electron microscopy. The wet strength generally increases monotonously up to a very high pressing temperature of 270 °C. The stronger bonding of wet fibres can be explained by the inter-diffusion of lignin macromolecules with an activation energy around 26 kJ mol-1 after lignin softening. The associated exponential acceleration of diffusion with temperature dominates over other factors such as process dynamics or final material density in setting wet strength. The optimum pressing temperature for dry strength is generally lower, around 200 °C, beyond which hemicellulose degradation begins. By varying the solids content prior to hot-pressing for the TMP sheets, the highest wet strength is achieved for the completely dry web, while no strong correlation was observed for the dry strength.

Combining scattering analysis and atomistic simulation of wood-water interactions.

Molecular-scale interactions between water and cellulose microfibril bundles in plant cell walls are not fully understood, despite their crucial role for many applications of plant biomass. Recent advances in X-ray and neutron scattering analysis allow more accurate interpretation of experimental data from wood cell walls. At the same time, microfibril bundles including hemicelluloses and water can be modelled at atomistic resolution. Computing scattering patterns from atomistic models enables a new, complementary approach to decipher some of the most fundamental questions at this level of the hierarchical cell wall structure. This article introduces studies related to moisture behavior of wood with small/wide-angle X-ray/neutron scattering and atomistic simulations, recent attempts to combine these two approaches, and perspectives and open questions for future research using this powerful combination. Finally, we discuss the opportunities of the combined method in relation to applications of lignocellulosic materials.

Crossover from mean-field compression to collective phenomena in low-density foam-formed fiber material.

We study the compression of low-weight foam-formed materials made out of wood fibers. Initially the stress-strain behavior follows mean-field like response, related to the buckling of fiber segments as dictated by the random three-dimensional geometry. Our Acoustic Emission (AE) measurements correlate with the predicted number of segment bucklings for increasing strain. However, the experiments reveal a transition to collective phenomena as the strain increases sufficiently. This is also seen in the gradual failure of the theory to account for the stress-strain curves. The collective avalanches exhibit scale-free features both as regards the AE energy distribution and the AE waiting time distributions with both exponents having values close to 2. In cyclic compression tests, significant increases in the accumulated acoustic energy are found only when the compression exceeds the displacement of the previous cycle, which further confirms other sources of acoustic events than fiber bending.

Bubble Attachment to Cellulose and Silica Surfaces of Varied Surface Energies: Wetting Transition and Implications in Foam Forming.

To better understand the complex system of wet foams in the presence of cellulosic fibers, we investigate bubble-surface interactions by following the effects of surface hydrophobicity and surface tension on the contact angle of captive bubbles. Bubbles are brought into contact with model silica and cellulose surfaces immersed in solutions of a foaming surfactant (sodium dodecyl sulfate) of different concentrations. It is observed that bubble attachment is controlled by surface wetting, but a significant scatter in the behavior occurs near the transition from partial to complete wetting. For chemically homogeneous silica surfaces, this transition during bubble attachment is described by the balance between the energy changes of the immersed surface and the frictional surface tension of the moving three-phase contact line. The situation is more complex with chemically heterogeneous, hydrophobic trimethylsilyl cellulose (TMSC). TMSC regeneration, which yields hydrophilic cellulose, causes a dramatic drop in the bubble contact angle. Moreover, a high interfacial tension is required to overcome the friction caused by microscopic (hydrophilic) pinning sites of the three-phase contact line during bubble attachment. A simple theoretical framework is introduced to explain our experimental observations.

High Internal Phase Oil-in-Water Pickering Emulsions Stabilized by Chitin Nanofibrils: 3D Structuring and Solid Foam .

Chitin nanofibrils (NCh, ∼10 nm lateral size) were produced under conditions that were less severe compared to those for other biomass-derived nanomaterials and used to formulate high internal phase Pickering emulsions (HIPPEs). Pre-emulsification followed by continuous oil feeding facilitated a "scaffold" with high elasticity, which arrested droplet mobility and coarsening, achieving edible oil-in-water emulsions with internal phase volume fraction as high as 88%. The high stabilization ability of rodlike NCh originated from the restricted coarsening, droplet breakage and coalescence upon emulsion formation. This was the result of (a) irreversible adsorption at the interface (wettability measurements by the captive bubble method) and (b) structuring in highly interconnected fibrillar networks in the continuous phase (rheology, cryo-SEM, and fluorescent microscopies). Because the surface energy of NCh can be tailored by pH (protonation of surface amino groups), emulsion formation was found to be pH-dependent. Emulsions produced at pH from 3 to 5 were most stable (at least for 3 weeks). Although at a higher pH NCh was dispersible and the three-phase contact angle indicated better interfacial wettability to the oil phase, the lower interdroplet repulsion caused coarsening at high oil loading. We further show the existence of a trade-off between NCh axial aspect and minimum NCh concentration to stabilize 88% oil-in-water HIPPEs: only 0.038 wt % (based on emulsion mass) NCh of high axial aspect was required compared to 0.064 wt % for the shorter one. The as-produced HIPPEs were easily textured by taking advantage of their elastic behavior and resilience to compositional changes. Hence, chitin-based HIPPEs were demonstrated as emulgel inks suitable for 3D printing (millimeter definition) via direct ink writing, e.g., for edible functional foods and ultralight solid foams displaying highly interconnected pores and for potential cell culturing applications.

How Cellulose Nanofibrils Affect Bulk, Surface, and Foam Properties of Anionic Surfactant Solutions.

We study the generation and decay of aqueous foams stabilized by sodium dodecyl sulfate (SDS) in the presence of unmodified cellulose nanofibrils (CNF). Together with the rheology of aqueous suspensions containing CNF and SDS, the interfacial/colloidal interactions are determined by quartz crystal microgravimetry with dissipation monitoring, surface plasmon resonance, and isothermal titration calorimetry. The results are used to explain the properties of the air/water interface (interfacial activity and dilatational moduli determined from oscillating air bubbles) and of the bulk (steady-state flow, oscillatory shear, and capillary thinning). These properties are finally correlated to the foamability and to the foam stability. The latter was studied as a function of time by monitoring the foam volume, the liquid fraction, and the bubble size distribution. The shear-thinning effect of CNF is found to facilitate foam formation at SDS concentrations above the critical micelle concentration (cSDS ≥ cmc). Compared with foams stabilized by pure SDS, the presence of CNF enhances the viscosity and elasticity of the continuous phase as well as of the air/water interface. The CNF-containing foams have higher liquid fractions, larger initial bubble sizes, and better stability. Due to charge screening effects caused by sodium counter ions and depletion attraction caused by SDS micelles, especially at high SDS concentrations, CNF forms aggregates in the Plateau borders and nodes of the foam, thus slowing down liquid drainage and bubble growth and improving foam stability. Overall, our findings advance the understanding of the role of CNF in foam generation and stabilization.

Compression Strength Mechanisms of Low-Density Fibrous Materials.

In this work we challenge some earlier theoretical ideas on the strength of lightweight fiber materials by analyzing an extensive set of foam-formed fiber networks. The experimental samples included various different material densities and different types of natural and regenerated cellulose fibers. Characterization of the samples was performed by macroscopic mechanical testing, supported by simultaneous high-speed imaging of local deformations inside a fiber network. The imaging showed extremely heterogeneous deformation behavior inside a sample, with both rapidly proceeding deformation fronts and comparatively still regions. Moreover, image correlation analysis revealed frequent local fiber dislocations throughout the compression cycle, not only for low or moderate compressive strains. A new buckling theory including a statistical distribution of free-span lengths is proposed and tested against the experimental data. The theory predicts universal ratios between stresses at different compression levels for low-density random fiber networks. The mean ratio of stresses at 50% and 10% compression levels measured over 57 different trial points, 5.42 ± 0.43, agrees very well with the theoretical value of 5.374. Moreover, the model predicts well the effect of material density, and can be used in developing the properties of lightweight materials in novel applications.

Structural properties and foaming of plant cell wall polysaccharide dispersions.

Water suspensions of cellulose nanofibres with xylan, xyloglucan and pectin were studied for foaming and structural properties as a new means for food structuring. The dispersions were analysed with rheological measurements, microscopy and optical coherence tomography. A combination of xylan with TEMPO-oxidized nanocellulose produced a mixture with well-dispersed air bubbles, while the addition of pectin improved the elastic modulus, hardness and toughness of the structures. A similar structure was observed with native nanocellulose, but the elastic modulus was not as high. Shear flow caused cellulose nanofibres to form plate-like flocs in the suspension that accumulated near bubble interfaces. This tendency could be affected by adding laccase to the dispersion, but the effect was opposite for native and TEMPO-oxidized nanocellulose. Nanocellulose type also influenced the interactions between nanofibers and other polysaccharides. For example, xyloglucan interacted strongly with TEMPO-oxidized nanocellulose (high storage modulus) but not with native nanocellulose.

Porous structure of fibre networks formed by a foaming process: a comparative study of different characterization techniques.

Recent developments in making fibre materials using the foam-forming technology have raised a need to characterize the porous structure at low material density. In order to find an effective choice among all structure-characterization methods, both two-dimensional and three-dimensional techniques were used to explore the porous structure of foam-formed samples made with two different types of cellulose fibre. These techniques included X-ray microtomography, scanning electron microscopy, light microscopy, direct surface imaging using a CCD camera and mercury intrusion porosimetry. The mean pore radius for a varying type of fibre and for varying foam properties was described similarly by all imaging methods. X-ray microtomography provided the most extensive information about the sheet structure, and showed more pronounced effects of varying foam properties than the two-dimensional imaging techniques. The two-dimensional methods slightly underestimated the mean pore size of samples containing stiff CTMP fibres with void radii exceeding 100 µm, and overestimated the pore size for the samples containing flexible kraft fibres with all void radii below 100 µm. The direct rapid surface imaging with a CCD camera showed surprisingly strong agreement with the other imaging techniques. Mercury intrusion porosimetry was able to characterize pore sizes also in the submicron region and led to an increased relative volume of the pores in the range of the mean bubble size of the foam. This may be related to the penetration channels created by the foam-fibre interaction.

Drying of Pigment-Cellulose Nanofibril Substrates.

A new substrate containing cellulose nanofibrils and inorganic pigment particles has been developed for printed electronics applications. The studied composite structure contains 80% fillers and is mechanically stable and flexible. Before drying, the solids content can be as low as 20% due to the high water binding capacity of the cellulose nanofibrils. We have studied several drying methods and their effects on the substrate properties. The aim is to achieve a tight, smooth surface keeping the drying efficiency simultaneously at a high level. The methods studied include: (1) drying on a hot metal surface; (2) air impingement drying; and (3) hot pressing. Somewhat surprisingly, drying rates measured for the pigment-cellulose nanofibril substrates were quite similar to those for the reference board sheets. Very high dewatering rates were observed for the hot pressing at high moisture contents. The drying method had significant effects on the final substrate properties, especially on short-range surface smoothness. The best smoothness was obtained with a combination of impingement and contact drying. The mechanical properties of the sheets were also affected by the drying method and associated temperature.

Theoretical and experimental study on phase transitions and mass fluxes of supersaturated water vapor onto different insoluble flat surfaces.

The heterogeneous nucleation and condensation of water vapor onto three different surfaces (newsprint paper, Teflon, cellulose film) was studied theoretically and experimentally. The theoretical framework included the use of the classical theory of heterogeneous nucleation, diffusion theory corrected with transition regime correction factors, and the theory of heat transfer. Experiments were carried out using an environmental scanning electron microscope (ESEM). The experimental results for newsprint paper were investigated more closely. Our results show that the measured onset supersaturations were smaller than the modeled ones when the experimentally determined contact angle was used. Furthermore, the measured condensational growth rates were smaller than the modeled ones, presumably resulting from the approximations that had to be made in the calculations.