Comprehensive Characterization of Commercial Reverse Osmosis Membranes through High-Temperature Cross-Flow Filtration.

Developing thermally stable reverse osmosis membranes is a potential game-changer in high-temperature water treatment. In this work, the performance of three commercial reverse osmosis membranes was evaluated with a series of high-temperature filtrations. The membranes were tested with different filtration methodologies: long-term operation, cyclic tests, controlled stepwise temperature increment, and permeability tests. The morphological and physiochemical characterizations were performed to study the impact of high-temperature filtration on the membranes' chemical composition and morphological characteristics. An increase in the temperature deteriorated the membrane performance in terms of water flux and salt rejection. Flux decline at high temperatures was recognized as the primary concern for high-temperature filtrations, restricting the applications of commercial membranes for long-term operations. This research provides valuable insights for researchers aiming to thoroughly characterize reverse osmosis membranes at high temperatures.

Surface characterization of thin-film composite membranes using contact angle technique: Review of quantification strategies and applications.

Thin-film composite (TFC) membranes are the most widely used membranes for low-cost and energy-efficient water desalination processes. Proper control over the three influential surface parameters, namely wettability, roughness, and surface charge, is vital in optimizing the TFC membrane surface and permeation properties. More specifically, the surface properties of TFC membranes are often tailored by incorporating novel special wettability materials to increase hydrophilicity and tune surface physicochemical heterogeneity. These essential parameters affect the membrane permeability and antifouling properties. The membrane surface characterization protocols employed to date are rather controversial, and there is no general agreement about the metrics used to evaluate the surface hydrophilicity and physicochemical heterogeneity. In this review, we surveyed and critically evaluated the process that emerged for understanding the membrane surface properties using the simple and economical contact angle analysis technique. Contact angle analysis allows the estimation of surface wettability, surface free energy, surface charge, oleophobicity, contact angle hysteresis, and free energy of interaction; all coordinatively influence the membrane permeation and fouling properties. This review will provide insights into simplifying the evaluation of membrane properties by contact angle analysis that will ultimately expedite the membrane development process by reducing the time and expenses required for the characterization to confirm the success and the impact of any modification.

Nanodiamond-Enabled Thin-Film Nanocomposite Polyamide Membranes for High-Temperature Water Treatment.

Despite growing demands for high-temperature wastewater treatment, most available polymeric membranes are limited to mild operating temperatures (<50 °C) and become less efficient at high temperatures. Herein we show how to make thermally stable reverse osmosis thin-film nanocomposite (TFN) membranes by embedding nanodiamond (ND) particles. Polyamide composite layers containing different loadings of surface-modified ND particles were synthesized through interfacial polymerization. The reactive functional groups and the hydrophilic surface of the NDs intensified the interactions of the nanoparticles with the polymer matrix and increased the surface wettability of the TFN membranes. Contact angle measurement showed a maximum decrease from 88.4° for the pristine membrane to 58.3° for the TFN membrane fabricated with 400 ppm ND particles. The addition of ND particles and ethyl acetate created larger surface features on the polyamide surface of TFN membranes. The average roughness of the membranes increased from 108.4 nm for the pristine membrane to 177.5 nm for the TFN membrane prepared with highest ND concentration. The ND-modified TFN membranes showed a higher pure water flux (up to 76.5 LMH) than the pristine membrane (17 LMH) at ambient temperature at 220 psi and room temperature. The TFN membrane with the highest loading of ND particles overcame the trade-off relation between the water flux and NaCl rejection with 76.5 LMH and 97.3% when 2000 ppm of NaCl solution was filtered at 220 psi. Furthermore, with increasing ND concentration, the TFN membrane showed a lower flux decline at high temperatures over time. The TFN400 prepared with 400 ppm of m-phenylene diamine functionalized ND particles had a 13% flux decline over a 9 h filtration test at 75 °C. This research provides a promising path to the development of high-performance TFN membranes with enhanced thermal stability for the treatment of wastewaters at high temperatures.

Analysis of streaming potential flow and electroviscous effect in a shear-driven charged slit microchannel.

Investigating the flow behavior in microfluidic systems has become of interest due to the need for precise control of the mass and momentum transport in microfluidic devices. In multilayered-flows, precise control of the flow behavior requires a more thorough understanding as it depends on multiple parameters. The following paper proposes a microfluidic system consisting of an aqueous solution between a moving plate and a stationary wall, where the moving plate mimics a charged oil-water interface. Analytical expressions are derived by solving the nonlinear Poisson-Boltzmann equation along with the simplified Navier-Stokes equation to describe the electrokinetic effects on the shear-driven flow of the aqueous electrolyte solution. The Debye-Huckel approximation is not employed in the derivation extending its compatibility to high interfacial zeta potential. Additionally, a numerical model is developed to predict the streaming potential flow created due to the shear-driven motion of the charged upper wall along with its associated electric double layer effect. The model utilizes the extended Nernst-Planck equations instead of the linearized Poisson-Boltzmann equation to accurately predict the axial variation in ion concentration along the microchannel. Results show that the interfacial zeta potential of the moving interface greatly impacts the velocity profile of the flow and can reverse its overall direction. The numerical results are validated by the analytical expressions, where both models predicted that flow could reverse its overall direction when the interfacial zeta potential of the oil-water is above a certain threshold value. Finally, this paper describes the electroviscous effect as well as the transient development of electrokinetic effects within the microchannel.

New Insights into the Role of the Surrounding Medium Temperature in the Under-Liquid Wetting of Solid Surfaces.

The wetting of a solid surface by a liquid droplet under a liquid medium at elevated temperatures depends not only on the solid-drop and drop-medium interfacial tensions (IFTs) but also on the temperature dependency of the IFT of the surrounding medium. Previous studies have shown either a decreasing or nearly invariant trend of wettability with an increase in temperature. However, much of the research up to now has only focused on the evaluation of solid wettability in air or vapor, and no model has been proposed to predict the variation of solid wettability at high temperatures under a liquid medium. Here, we developed a theoretical framework and a novel experimental approach to evaluate the high-temperature solid-liquid-liquid wettability. We investigated the wettability of different polymeric and nonpolymeric surfaces, namely, glass, silicon wafer, poly(methyl methacrylate) (PMMA), and polytetrafluoroethylene (PTFE), for a wide range of polar and nonpolar probe droplets under water (as a liquid medium) at temperatures up to 90 °C. The experimental results revealed that the nonpolymeric highly polar solid surfaces, that is, glass and silicon wafer, showed a sharp increase in their contact angle with the probe droplets at elevated temperatures. Between the two polymeric surfaces, PMMA showed a decreasing trend of the contact angle over the variation of temperatures, while in the case of PTFE, no specific trend was observed. The predictions of our theoretical model were in good agreement with the experimental observations with less than ±25% deviation.

Fabrication of Highly Permeable and Thermally Stable Reverse Osmosis Thin Film Composite Polyamide Membranes.

Developing thermally stable polymer membranes for high-temperature water treatment is in high demand, as the recommended usage temperatures of most commercial membranes are lower than 50 °C. In this study, we synthesized novel thin film composite polyamide membranes by modifying the chemical structure of their selective layers. Triaminopyrimidine was used to synthesize a polyamide selective layer with high cross-linking density over a microporous poly(ether sulfone) support. The addition of triamiopyrimidine to the classic m-phenylenediamine/trimesoyl chloride combination remarkably improved the permeation of the membranes. All synthesized thin film composite membranes showed consistent permeate flux for 9 h of operation at 75 °C with only a slight reduction in salt rejection. This study provides a promising and reproducible methodology to develop thermally stable high-flux thin film composite membranes, opening up a new paradigm for high-temperature water treatment processes.

Treatment of oil sands produced water using combined electrocoagulation and chemical coagulation techniques.

Hybrid electrocoagulation-chemical coagulation (EC-CC) process has attracted a growing attention for the removal of various types of wastewaters contaminants. In this paper, the feasibility of EC-CC technique as an alternative to conventional chemical processes for the treatment of steam assisted gravity drainage (SAGD) produced water has been systematically studied. Eight parameters, namely electrode material, cell configuration, pH and temperature of the solution, chemical coagulant dosage, intensity of the electrical current, mixing rate, and treatment time were studied. To explore the synergistic effect of the design parameters, the experimental trials were arranged using Taguchi method. Analysis of variance (ANOVA) was performed to evaluate the effect of each design parameter on the organic matter removal from the SAGD produced water. It was found that all parameters except the electrode arrangement had a significant effect on the removal efficiency of the EC-CC process. Among these parameters, the chemical coagulant and the treatment time had the most significant contribution to the efficiency by 40% and 26%, respectively. The optimum condition for the highest TOC removal efficiency (39.8%) was obtained by applying 0.34 A to Al electrode in a bipolar (BP) configuration when the pH, temperature, coagulant concentration, mixing rate, and reaction time were set to 8, 60 °C, 200 mg/L, 700 rpm, and 90 min, respectively. Moreover, a second-order polynomial regression model was proposed to predict the removal efficiency in terms of design parameters. An excellent agreement between the model predictions and experimental data was obtained with the adjusted R2 of about 99%.

Robust fabrication of thin film polyamide-TiO2 nanocomposite membranes with enhanced thermal stability and anti-biofouling propensity.

The development of nano-enabled composite materials has led to a paradigm shift in the manufacture of high-performance nanocomposite membranes with enhanced permeation, thermo-mechanical, and antibacterial properties. The major challenges to the successful incorporation of nanoparticles (NPs) to polymer films are the severe aggregation of the NPs and the weak compatibility of NPs with polymers. These two phenomena lead to the formation of non-selective voids at the interface of the polymer and NPs, which adversely affect the separation performance of the membrane. To overcome these challenges, we have developed a new method for the fabrication of robust TFN reverse osmosis membranes. This approach relies on the simultaneous synthesis and surface functionalization of TiO2 NPs in an organic solvent (heptane) via biphasic solvothermal reaction. The resulting stable suspension of the TiO2 NPs in heptane was then utilized in the interfacial (in-situ) polymerization reaction where the NPs were entrapped within the matrix of the polyamide (PA) membrane. TiO2 NPs of 10 nm were effectively incorporated into the thin PA layer and improved the thermal stability and anti-biofouling properties of the resulting TFN membranes. These features make our synthesized membranes potential candidates for applications where the treatment of high-temperature streams containing biomaterials is desirable.

Parametric study on the stabilization of metal oxide nanoparticles in organic solvents: A case study with indium tin oxide (ITO) and heptane.

The tendency of nanoparticles (NPs) to form large aggregates has been a major limitation to their widespread applications where utilizing monodisperse and stable suspension of NPs is essential. The aggregation of NPs becomes more challenging when there is less affinity between the dispersed phase (NPs) and the continuous phase (solvent), such as, dispersion of hydrophilic metal oxide NPs into a nonpolar (organic) solvent. The objective of this study is to systematically investigate the synergistic effects of eight dispersion parameters on the size and stability of indium tin oxide (ITO) NPs in heptane. The matrix of experimentation was designed using an L18 Taguchi method. The analysis of variance (ANOVA) of the experimental results revealed that the most significant factors on the size and stability of NPs were the mass of ITO NPs and the volume of the dispersing agent. Taguchi signal-to-noise (SN) ratio analysis was used to determine the optimal factor levels for the preparation of well-dispersed and stable NP suspensions. Confirmation tests were carried out at the suggested levels of the ANOVA predictive model, and highly stable ITO NPs in heptane with the size distribution of 43.0-68.3nm were obtained. The results of the present parametric study can be used for a broad range of applications where effective stabilization of metal oxide NPs in organic solvents is desired.

A Novel Approach Toward Fabrication of High Performance Thin Film Composite Polyamide Membranes.

A practical method is reported to enhance water permeability of thin film composite (TFC) polyamide (PA) membranes by decreasing the thickness of the selective PA layer. The composite membranes were prepared by interfacial polymerization (IP) reaction between meta-phenylene diamine (MPD)-aqueous and trimesoyl chloride (TMC)-organic solvents at the surface of polyethersulfone (PES) microporous support. Several PA TFC membranes were prepared at different temperatures of the organic solution ranging from -20 °C to 50 °C. The physico-chemical and morphological properties of the synthesized membranes were carefully characterized using serval analytical techniques. The results confirmed that the TFC membranes, synthesized at sub-zero temperatures of organic solution, had thinner and smoother PA layer with a greater degree of cross-linking and wettability compared to the PA films prepared at 50 °C. We demonstrated that reducing the temperature of organic solution effectively decreased the thickness of the PA active layer and thus enhanced water permeation through the membranes. The most water permeable membrane was prepared at -20 °C and exhibited nine times higher water flux compared to the membrane synthesized at room temperature. The method proposed in this report can be effectively applied for energy- and cost-efficient development of high performance nanofiltration and reverse osmosis membranes.