Designing main-group catalysts for low-temperature methane combustion by ozone.

The catalytic combustion of methane at a low temperature is becoming increasingly key to controlling unburned CH4 emissions from natural gas vehicles and power plants, although the low activity of benchmark platinum-group-metal catalysts hinders its broad application. Based on automated reaction route mapping, we explore main-group elements catalysts containing Si and Al for low-temperature CH4 combustion with ozone. Computational screening of the active site predicts that strong Brønsted acid sites are promising for methane combustion. We experimentally demonstrate that catalysts containing strong Bronsted acid sites exhibit improved CH4 conversion at 250 °C, correlating with the theoretical predictions. The main-group catalyst (proton-type beta zeolite) delivered a reaction rate that is 442 times higher than that of a benchmark catalyst (5 wt% Pd-loaded Al2O3) at 190 °C and exhibits higher tolerance to steam and SO2. Our strategy demonstrates the rational design of earth-abundant catalysts based on automated reaction route mapping.

Transformation of Bulk Pd to Pd Cations in Small-Pore CHA Zeolites Facilitated by NO.

Atomic dispersion of metal species has attracted attention as a unique phenomenon that affects adsorption properties and catalytic activities and that can be used to design so-called single atom materials. In this work, we describe atomic dispersion of bulk Pd into small pores of CHA zeolites. Under 4% NO flow at 600 °C, bulk Pd metal on the outside of CHA zeolites effectively disperses, affording Pd2+ cations on Al sites with concomitant formation of N2O, as revealed by microscopic and spectroscopic characterizations combined with mass spectroscopy. In the present method, even commercially available submicrosized Pd black can be used as a Pd source, and importantly, 4.1 wt % of atomic Pd2+ cations, which is the highest loading amount reported so far, can be introduced into CHA zeolites. The structural evolution of bulk Pd metal is also investigated by in situ X-ray absorption spectroscopy (XAS) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), as well as ab initio thermodynamic analysis using density functional theory (DFT) calculations.

Coordinated Water as New Binding Sites for the Separation of Light Hydrocarbons in Metal-Organic Frameworks with Open Metal Sites.

Metal-organic frameworks with open metal sites are promising materials for gas separations. Particularly, the M2(dobdc) (dobdc4- = 2,5-dioxidobenzenedicarboxylate, M2+ = Co2+, Mn2+, Fe2+, ...) framework has been the Drosophila of this research field and has delivered groundbreaking results in terms of sorption selectivity. However, many studies focus on perfect two-component mixtures and use theoretical models, e.g., the ideal adsorbed solution theory, to calculate selectivities. Within this work, we shed light on the comparability of these selectivities with values obtained from propane/propene multicomponent measurements on the prototypical Co2(dobdc) framework, and we study the impact of impurities like water on the selectivity. Despite the expected capacity loss, the presence of water does not necessarily lead to a decreased selectivity. Density functional theory calculations of the binding energies prove that the water molecules adsorbed to the metal centers introduce new binding sites for the adsorbates.

Experimental and theoretical study of multinuclear indium-oxo clusters in CHA zeolite for CH4 activation at room temperature.

We have carried out an experimental and theoretical study of CHA-zeolite supported indium (In)-oxo clusters that promote CH4 activation at room temperature. X-ray absorption fine structure (XAFS) measurements indicate the formation of multinuclear In-oxo clusters by the O2 activation of the In(i)-exchanged CHA zeolite prepared through reductive solid-state ion exchange (RSSIE). The structure of the In-oxo clusters and their locations were investigated in detail using ab initio thermodynamic analysis. The redox properties of the In species during RSSIE and the formation of the In-oxo clusters were also studied by temperature programmed reaction and in situ XAFS measurements. The reaction of CH4 on the O2-activated In-CHA zeolite was monitored using IR spectroscopy where adsorbed formic acid was generated at room temperature. The adsorption and C-H activation of CH4 on our plausible model of the In-oxo clusters were theoretically investigated using density functional theory calculations. We found that CH4 is likely to adsorb and react more easily on dinuclear In-oxo ions than on monomeric In-oxo ions and that the C-H bond cleavage reaction occurs via a heterolytic pathway rather than a homolytic pathway. This study reveals the potential of multinuclear In-oxo clusters as active sites for the transformation of CH4 to oxygenates under mild reaction conditions.

Design of Pd-based pseudo-binary alloy catalysts for highly active and selective NO reduction.

The development of Pd-based alloy catalysts for highly active and selective reduction of NO by CO was investigated. A survey of Pd-based bimetallic catalysts (PdM/Al2O3: M = Cu, In, Pb, Sn, and Zn) revealed that the PdIn/Al2O3 catalyst displayed excellent N2 selectivity even at low temperatures (100% at 200 °C). The catalytic activity of PdIn was further improved by substituting a part of In with Cu, where a Pd(In1-x Cu x ) pseudo-binary alloy structure was formed. The optimized catalyst, namely, Pd(In0.33Cu0.67)/Al2O3, facilitated the complete conversion of NO to N2 (100% yield) even at 200 °C and higher, which has never been achieved using metallic catalysts. The formation of the pseudo-binary alloy structure was confirmed by the combination of HAADF-STEM-EDS, EXAFS, and CO-FT-IR analyses. A detailed mechanistic study based on kinetic analysis, operando XAFS, and DFT calculations revealed the roles of In and Cu in the significant enhancement of catalytic performance: (1) N2O adsorption and decomposition (N2O → N2 + O) were drastically enhanced by In, thus resulting in high N2 selectivity; (2) CO oxidation was promoted by In, thus leading to enhanced low-temperature activity; and (3) Cu substitution improved NO adsorption and dissociation (NO → N + O), thus resulting in the promotion of high-temperature activity.

The Catalytic Reduction of Carboxylic Acid Derivatives and CO2 by Metal Nanoparticles on Lewis-Acidic Supports.

The development of heterogeneous catalysts for green chemical synthesis is currently a growing area in catalysis and sustainable chemistry. Especially the use of renewable carbon resources such as carbon dioxide (CO2 ) and biomass-derived compounds (e. g. carboxylic acids, esters, and amides) represent highly attractive research targets. As these substances reside in a high oxidation state, efficient reduction processes are required in order to convert these substrates into useful and value-added chemicals. Moreover, in the interest of mass production, these substrates should be reduced by molecular H2 and a heterogeneous catalyst. In this context, our group has developed advanced catalysts and established design guidelines for catalysts that promote the reductive transformations of carboxylic acid derivatives and CO2 . Our studies show that cooperative catalysis between Lewis-acidic sites on the catalyst support and supported metal nanoparticles are crucial for the success of these challenging hydrogenations. In this review, we summarize the results of our recent studies on the direct synthesis of value-added chemicals from CO2 and carboxylic acid derivatives using supported transition-metal catalysts, and we propose a design concept for heterogeneous catalysts that promote these processes.

Rhenium-Loaded TiO2 : A Highly Versatile and Chemoselective Catalyst for the Hydrogenation of Carboxylic Acid Derivatives and the N-Methylation of Amines Using H2 and CO2.

Herein, we report a heterogeneous TiO2 -supported Re catalyst (Re/TiO2 ) that promotes various selective hydrogenation reactions, which includes the hydrogenation of esters to alcohols, the hydrogenation of amides to amines, and the N-methylation of amines, by using H2 and CO2 . Initially, Re/TiO2 was evaluated in the context of the selective hydrogenation of 3-phenylpropionic acid methyl ester to afford 3-phenylpropanol (pH2 =5 MPa, T=180 °C), which revealed a superior performance over other catalysts that we tested in this study. In contrast to other typical heterogeneous catalysts, hydrogenation reactions with Re/TiO2 did not produce dearomatized byproducts. DFT studies suggested that the high selectivity for the formation of alcohols in favor of the hydrogenation of aromatic rings is ascribed to the higher affinity of Re towards the COOCH3 group than to the benzene ring. Moreover, Re/TiO2 showed a wide substrate scope for the hydrogenation reaction (19 examples). Subsequently, this Re/TiO2 catalyst was applied to the hydrogenation of amides, the N-methylation of amines, and the N-alkylation of amines with carboxylic acids or esters.

TiO2 -Supported Re as a General and Chemoselective Heterogeneous Catalyst for Hydrogenation of Carboxylic Acids to Alcohols.

TiO2 -supported Re, Re/TiO2 , was found to promote selective hydrogenation of carboxylic acids having aromatic and aliphatic moieties to the corresponding alcohols. Re/TiO2 showed superior results compared to other transition-metal-loaded TiO2 and supported Re catalysts for selective hydrogenation of 3-phenylpropionic acid. 3-phenylpropanol was produced in 97 % yield under mild conditions (5 MPa H2 at 140 °C). Contrary to typical heterogeneous catalysts, Re/TiO2 does not lead to the formation of dearomatized byproducts. The catalyst is recyclable and shows a wide substrate scope in the synthesis of alcohols (22 examples; up to 97 % isolated yield).

Direct Olefination of Alcohols with Sulfones by Using Heterogeneous Platinum Catalysts.

Carbon-supported Pt nanoparticles (Pt/C) were found to be effective heterogeneous catalysts for the direct Julia olefination of alcohols in the presence of sulfones and KOtBu under oxidant-free conditions. Primary alcohols, including aryl, aliphatic, allyl, and heterocyclic alcohols, underwent olefination with dimethyl sulfone and aryl alkyl sulfones to give terminal and internal olefins, respectively. Secondary alcohols underwent methylenation with dimethyl sulfone. Under 2.5 bar H2, the same reaction system was effective for the transformation of alcohol OH groups to alkyl groups. Structural and mechanistic studies of the terminal olefination system suggested that Pt(0) sites on the Pt metal particles are responsible for the rate-limiting dehydrogenation of alcohols and that KOtBu may deprotonate the sulfone reagent. The Pt/C catalyst was reusable after the olefination, and this method showed a higher turnover number (TON) and a wider substrate scope than previously reported methods, which demonstrates the high catalytic efficiency of the present method.

Versatile and sustainable synthesis of cyclic imides from dicarboxylic acids and amines by Nb2O5 as a base-tolerant heterogeneous Lewis acid catalyst.

Catalytic condensation of dicarboxylics acid and amines without excess amount of activating reagents is the most atom-efficient but unprecedented synthetic method of cyclic imides. Here we present the first general catalytic method, proceeding selectively and efficiently in the presence of a commercial Nb2 O5 as a reusable and base-tolerant heterogeneous Lewis acid catalyst. The method is effective for the direct synthesis of pharmaceutically or industrially important cyclic imides, such as phensuximide, N-hydroxyphthalimide (NHPI), and unsubstituted cyclic imides from dicarboxylic acid or anhydrides with amines, hydroxylamine, or ammonia.

Sustainable heterogeneous platinum catalyst for direct methylation of secondary amines by carbon dioxide and hydrogen.

Pt and MoO(x) co-loaded TiO2 is found to be highly effective for direct methylation of aliphatic and aromatic secondary amines by CO2 and H2 under solvent-free conditions. This is the first additive-free and reusable heterogeneous catalytic system with acceptable turnover number.

General and selective C-3 alkylation of indoles with primary alcohols by a reusable Pt nanocluster catalyst.

The platinum rule: Heterogeneous, additive-free C-3 selective alkylation of indoles by aliphatic and aromatic alcohols proceeded under transfer hydrogenation conditions with the reusable Pt/θ-Al2 O3 catalyst (see scheme; TON=turnover number).

Preparation of patterned zinc oxide films by breath figure templating.

A large variety of microporous polymer films can be prepared by the breath figure technique. Here, we report on its use for the formation of microporous zinc oxide films. Zinc acetylacetonate, a zinc oxide precursor, is either dissolved in a polymer solution that is cast at high humidity to form microporous films or is vacuum evaporated onto a preformed microporous polymer film. Annealing leads to the pyrolysis of the organic material and the formation of zinc oxide films, which show increased photocatalytic activity as compared to unstructured films.