ABSTRACT
With the active development of offshore wind power worldwide, the development of a green and ecofriendly grouting material (GEGM) has garnered global attention. Such a material must also be developed in Taiwan. Therefore, in this study, a series of environmentally friendly recycled materials were mixed in different proportions to develop a GEGM which can be implemented in the future construction of offshore wind turbines. To evaluate the mechanical properties of the GEGM, low water-to-binder (W/B) ratios (i.e., 0.21, 0.27, and 0.35) were used; cement was replaced with fixed amounts (20%) of ground granulated blast-furnace slag and fly ash; 2%, 2.5%, and 3% superplasticizers (SPs) were added; and two levels of sand content (60% and 70%) were used. The setting time of the GEGM was used to evaluate its workability; its compressive strength and flexural strength were used to evaluate its mechanical properties; and its sulfate resistance, length changes, and four-terminal resistance were used to evaluate its durability. The relationship between the durability and drying shrinkage of the GEGM was subsequently evaluated, and the ratio of final to initial setting times (F/I value) was calculated to determine the effects of the amount of SP added on workability. The highest F/I value (7.7) was achieved when 2 wt.% modified lignin sulfonate (MLS) was added because of the high viscosity of MLS, which compromised the workability of the concrete. The optimal compressive strength (83.62 MPa) was achieved when a W/B ratio of 0.21 was used, when the sand content was 70%, and when a 2% polycarboxylate superplasticizer (PCE) was added, whereas the optimal flexural strength (20.86 MPa) was achieved when 2.5% PCE was added. According to the nondestructive test results and the R2 value (>0.7) obtained from regression analyses of mechanical properties, the study results are reliable and may serve as a reference for future construction projects.
ABSTRACT
With the increasing importance of offshore wind turbines, a critical issue in their construction is the high-performance concrete (HPC) used for grouting underwater foundations, as such materials must be better able to withstand the extremes of the surrounding natural environment. This study produced and tested 12 concrete sample types by varying the water/binder ratio (0.28 and 0.30), the replacement ratios for fly ash (0%, 10%, and 20%) and silica fume (0% and 10%), as substitutes for cement, with ground granulated blast-furnace slag at a fixed proportion of 30%. The workability of fresh HPC is discussed with setting time, slump, and V-funnel flow properties. The hardened mechanical properties of the samples were tested at 1, 7, 28, 56, and 91 days, and durability tests were performed at 28, 56, and 91 days. Our results show that both fly ash (at 20%) and silica fume (at 10%) are required for effective filling of interstices and better pozzolanic reactions over time to produce HPC that is durable enough to withstand acid sulfate and chloride ion attacks, and we recommend this admixture for the best proportioning of HPC suitable for constructing offshore wind turbine foundations under the harsh underwater conditions of the Taiwan Bank. We established a model to predict a durability parameter (i.e., chloride permeability) of a sample using another mechanical property (i.e., compressive strength), or vice versa, using the observable relationship between them. This concept can be generalized to other pairs of parameters and across different parametric categories, and the regression model will make future experiments less laborious and time-consuming.
ABSTRACT
In this study, environmentally friendly ground granulated blast furnace slag (GGBFS) based alkali activated materials and basic oxygen furnace slags (BOFs) were used as bonding materials and aggregates, respectively, to produce novel, environmentally friendly GGBFS based porous concrete. Porous concrete with a particle size of 4.75-9.5 mm and 9.5-19.00 mm was used as an aggregate. The "liquid-to-solid ratios" (L/S) variable was set at set at 0.5 and 0.6, and the "percentage of pore filling paste ratio" variable was controlled at 40%, 50%, and 60%. The curing period was set at 28 d, and the relationship between connected porosity and permeability, as well as that between unit weight and the pore filling paste ratio percentage were explored using analysis of variance. The results showed that the porous concrete had a maximum compressive strength of 8.31 MPa. The following results were obtained. An increase in percentage of pore filling paste ratio increased compressive strength. Permeability was measured at 4.67 cm/s and was positively correlated with porosity. An increase in porosity increased permeability, in which porosity was positively correlated with the percentage of pore filling paste ratio. The maximum splitting strength achieved during the 28 d was 1.46 MPa, showing a trend similar to that of compressive strength.
ABSTRACT
Fly ash/ground-granulated blast-furnace slag geopolymer (FGG) contains reaction products with a high volume of Ca, hydrated CaSiO3, and hydrated AlCaSiO3. These compounds enable the filling of large air voids in a structure, thus increasing compactness. Therefore, FGG is a more effective repair material to stabilize structures and can function as a sealing and insulating layer. This study used FGG as the repair material for concrete with ground-granulated blast-furnace slag (GGBFS) as the main cement material. The bond strength of the repair was discussed from different aspects, including for fly-ash substitution rates of 0%, 10%, 20%, and 30% and for liquid-solid ratios of 0.4 and 0.5. The slant shear test, and the split tensile test were employed in this analysis. Moreover, acoustic emission (AE) and scanning electron microscopy were used to confirm the damage modes and microstructural characteristics of these repairs. The results revealed that when the liquid-solid ratio increased from 0.4 to 0.5, the slant shear strength of the repaired material decreased from 36.9 MPa to 33.8 MPa, and the split tensile strength decreased from 1.97 MPa to 1.87 MPa. The slant shear test and split tensile test demonstrated that the repair material exhibited the highest effectiveness when the fly-ash substitution was 10%, and revealed that the repair angle directly affected the damage modes. The AE technique revealed that the damage behavior pattern of the FGG repair material was similar to that of Portland concrete. The microstructural analysis revealed that the FGG-concrete interphase contained mostly hydration products, and based on energy-dispersive X-ray spectroscopy (EDX), the compactness in the interphase and bond strength increased after the polymerization between the geopolymer and concrete. This indicated that the geopolymer damage mode was highly related to the level of polymerization.
