ABSTRACT
A novel approach was proposed, utilizing an electrical field and X-ray irradiation to oxidize elemental mercury (Hg0) and encapsulate it within a nanofibrous mat made of Polyamide 6/Chitosan. The X-rays contributed significantly to the conversion of Hg0 into Hg+ by producing electrons through the photoionization of gas molecules. The positive and negative pole electrodes generated an electric field that exerted a magnetic force, resulting in the redirection of oxidized elemental mercury towards the negative pole electrode, which was coupled with a Polyamide 6/Chitosan nanofiber mat. The evaluation of the Polyamide 6/Chitosan nanofibers exposed to oxidized mercury showed that the mercury, found in the steam of a specially designed filtration device, was captured in two different forms. Firstly, it was chemically bonded with concentrations ranging from 0.2 to 10 ng of Hg in total. Secondly, it was retained on the surface of the Polyamide 6/Chitosan nanofibers with a concentration of 10 microg/m3 of Hg per minute. Nevertheless, a concentration of 10 microg/m3 of mercury is considered significant, given that the emission levels of mercury from each coal power plant typically vary from approximately 4.72 to 44.07 microg/m3. Thus, this research presents a viable approach to reducing mercury emissions from coal-fired power plants, which could result in lower operational expenses and less secondary environmental effects.
ABSTRACT
This paper presents the construction of intelligent systems for selecting the optimum concentration of geopolymer matrix components based on ranking optimality criteria. A peculiarity of the methodology is replacing discrete time intervals with a sequence of states. Markov chains represent a synthetic property accumulating heterogeneous factors. The computational basis for the calculations was the digitization of experimental data on the strength properties of fly ashes collected from thermal power plants in the Czech Republic and used as additives in geopolymers. A database and a conceptual model of priority ranking have been developed, that are suitable for determining the structure of relations of the main factors. Computational results are presented by studying geopolymer matrix structure formation kinetics under changing component concentrations in real- time. Multicriteria optimization results for fly-ash as an additive on metakaolin-based geopolymer composites show that the optimal composition of the geopolymer matrix within the selected variation range includes 100 g metakaolin, 90 g potassium activator, 8 g silica fume, 2 g basalt fibers and 50 g fly ash by ratio weight. This ratio gives the best mechanical, thermal, and technological properties.
ABSTRACT
Waste materials from the automotive industries were re-used as aggregates into metakaolin-based geopolymer (GP), geopolymer mortar (GM), and Bauhaus B20-based concrete composite (C). Specifically, the study evaluates the ability of windshield silica glass (W), PVB-Foils (P), and rubber granulates (G) to impact the mechanical and thermal properties. The addition of the recovered materials into the experimental geopolymers outperformed the commercially available B20. The flexural strength reached values of 7.37 ± 0.51 MPa in concrete with silica glass, 4.06 ± 0.32 in geopolymer malt with PVB-Foils, and 6.99 ± 0.82 MPa in pure geopolymer with rubber granulates; whereas the highest compressive strengths (бc) were obtained by the addition of PVB-Foils in pure geopolymer, geopolymer malt, and concrete (43.16 ± 0.31 MPa, 46.22 ± 2.06 MPa, and 27.24 ± 1.28 MPa, respectively). As well PVB-Foils were able to increase the impact strength (бi) at 5.15 ± 0.28 J/cm2 in pure geopolymer, 5.48 ± 0.41 J/cm2 in geopolymer malt, and 3.19 ± 0.14 J/cm2 in concrete, furnishing a significant improvement over the reference materials. Moreover, a correlation between density and thermal conductivity (λ) was also obtained to provide the suitability of these materials in applications such as insulation or energy storage. These findings serve as a basis for further research on the use of waste materials in the creation of new, environmentally friendly composites.
ABSTRACT
Propagation of acoustic emission signals in continuous conjugated media under real-time loading was explored. The results of explored plastic deformation polymer coatings on a metal base using the acoustic emission method with synchronization of deformations and the moments of occurrence of acoustic emission signals are presented. Using the principal component method, the acoustic emission spectra, which make it possible to trace the evolution of deformation transformation processes, were analyzed. Presented the results of theoretical and experimental studies on the separate propagation of acoustic emission vibrations in a polymer coating, a metal base, and their joint combination in the form of multilayer structures. Boundary problems of propagation of acoustic emission signals in the conjugation of continuous media are considered from the standpoint of an elastic continuum and wave representations. The main variables are the force that initiates the appearance of acoustic emission signals and the displacement that determines the propagation of elastic waves. Based on the local rearrangement of the internal structure of conjugated media under conditions of development of deformation processes in the material, the verification of the main theoretical models of energy spectrum acoustic signals in continuous media at the micro-, meso-, and macro-levels was carried out. In this work, we present experimental data on a set of basic acoustic emission characteristics for four-point bending. It is shown that the principal components method reduces the dimension of data while maintaining the least amount of new information. Using the method of principal components to determine the stages of plastic deformation of polymer coatings on a metal base using the acoustic emission method. With the digitalization of acoustic emission signals and noise filtering, new possibilities for isolating a weak signal at the noise level appear even when its amplitude is significantly lower than the noise level. The study results can be used to predict the degree of destruction of two-layer materials under loading.
ABSTRACT
Geopolymer foams are excellent materials in terms of mechanical loads and fire resistance applications. This study investigated the foaming process of geopolymers and foam stability, with a focus on the fire resistance performance when using polystyrene as the base layer. The main purpose is to define the influence of porosity on the physical properties and consequently to find applications and effectiveness of geopolymers. In this study, lightweight materials are obtained through a process called geopolymerization. Foaming was done by adding aluminum powder at the end of the geopolymer mortar preparation. The interaction between the aluminum powder and the alkaline solution (used for the binder during the mixing process) at room temperature is reactive enough to develop hydrogen-rich bubbles that increase the viscosity and promote the consolidation of geopolymers. The basic principle of thermodynamic reactions responsible for the formation of foams is characterized by hydrogen-rich gas generation, which is then trapped in the molecular structure of geopolymers. The geopolymer foams in this study are highly porous and robust materials. Moreover, the porosity distribution is very homogeneous. Experimental assessments were performed on four specimens to determine the density, porosity, mechanical strength, and thermal conductivity. The results showed that our geopolymer foams layered on polystyrene boards (with optimal thickness) have the highest fire resistance performance among others. This combination could withstand temperatures of up to 800 °C for more than 15 min without the temperature rising on the insulated side. Results of the best-performing geopolymer foam underline the technical characteristics of the material, with an average apparent density of 1 g/cm3, a volume porosity of 55%, a thermal conductivity of 0.25 W/mK, and excellent fire resistance.
ABSTRACT
A simulation mathematical model of the state of operability of metal structures under difficult operating conditions without stopping the equipment was developed in the form of similarity criteria found on the basis of the laws of conservation of data obtained experimentally during tensile and four-point bending tests. Criteria are proposed for the similarity of the state of the material of the samples and the products in service, in which the kinetics of destruction are determined through the rate of damage accumulation and the movement of the structural components of the material. The residual life of the equipment under conditions of complex deformation effects was determined based on the theory of similarity and the analysis of the dimensions of the parameters of acoustic emission in real time. The use of concepts and models of fracture mechanics when creating methods and criteria for assessing the results of diagnostics and monitoring allows important information about the technical state of objects to be obtained.
ABSTRACT
The article deals with the investigation of geopolymer foams (GFs) synthesized using by-products coming from the (i) screening-, (iv) pyrolysis-, (iii) dust abatement- and (iv) fusion-processes of the secondary aluminum industry. Based on principles of the circular economy to produce new technological materials, the experimental study involves industrial by-products management through the recovery, chemical neutralization, and incorporation of these relatively hazardous waste into the GFs. The geopolymeric matrix, consisting of metakaolin (MK) and silica sand (SA) with a 1:1 wt.% ratio, and chopped carbon fibers (CFs, 1 wt.% MK), was doped with the addition of different aluminum-rich industrial by-products with a percentage from 1 to 10 wt.% MK. The gas (mainly hydrogen) produced during the chemical neutralization of the by-products represents the foaming agents trapped in the geopolymeric structure. Several experimental tests were carried out to characterize the mechanical (flexural, compressive, and Charpy impact strengths) and thermal properties (thermal conductivity, and diffusivity, and specific heat) of the GFs. Results identify GFs with good mechanical and thermal insulation properties, encouraging future researchers to find the best combination (for types and proportions) of the different by-products of the secondary aluminum industry to produce lightweight geopolymer foams. The reuse of these industrial by-products, which according to European Regulations cannot be disposed of in the landfill, also brings together environmental sustainability and safe management of hazardous material in workplaces addressed to the development of new materials.
ABSTRACT
Additive manufacturing technologies have a lot of potential advantages for construction application, including increasing geometrical construction flexibility, reducing labor costs, and improving efficiency and safety, and they are in line with the sustainable development policy. However, the full exploitation of additive manufacturing technology for ceramic materials is currently limited. A promising solution in these ranges seems to be geopolymers reinforced by short fibers, but their application requires a better understanding of the behavior of this group of materials. The main objective of the article is to investigate the influence of the microstructure of the material on the mechanical properties of the two types of geopolymer composites (flax and carbon-reinforced) and to compare two methods of production of geopolymer composites (casting and 3D printing). As raw material for the matrix, fly ash from the Skawina coal power plant (located at: Skawina, Lesser Poland, Poland) was used. The provided research includes mechanical properties, microstructure investigations with the use of scanning electron microscope (SEM), confocal microscopy, and atomic force microscope (AFM), chemical and mineralogical (XRD-X-ray diffraction, and XRF-X-ray fluorescence), analysis of bonding in the materials (FT-IR), and nuclear magnetic resonance spectroscopy analysis (NMR). The best mechanical properties were reached for the sample made by simulating 3D printing process for the composite reinforced by flax fibers (48.7 MPa for the compressive strength and 9.4 MPa for flexural strength). The FT-IR, XRF and XRD results show similar composition of all investigated materials. NMR confirms the presence of SiO4 and AlO4 tetrahedrons in a three-dimensional structure that is crucial for geopolymer structure. The microscopy observations show a better coherence of the geopolymer made in additive technology to the reinforcement and equal fiber distribution for all investigated materials. The results show the samples made by the additive technology had comparable, or better, properties with those made by a traditional casting method.
Subject(s)
Construction Materials/adverse effects , Polymers/chemistry , Carbon/chemistry , Coal/adverse effects , Coal Ash/chemistry , Industrial Waste/adverse effects , Microscopy, Electron, Scanning/methods , Poland , Power Plants , Spectroscopy, Fourier Transform Infrared/methods , Technology/methods , X-Ray Diffraction/methodsABSTRACT
The article presents preliminary results in studying reinforced and light-weight geopolymers, which can be employed in buildings, especially for walling. Such materials are very promising for the construction industry having great potential due to their favorable properties such as high mechanical strengths, low thermal conductivity, and low density. Moreover, they also exhibit several advantages from an economic and ecological point of view. The present study exanimated the use of specific fillers for the metakaolin-based light-weight geopolymers, emphasizing the above-mentioned physical properties. This research also investigated the electromagnetic shielding ability of the carbon grid built into the light-weight geopolymer structure. According to the study, the most suitable materials to be used as fillers are polystyrenes, along with hollow ceramic microsphere and Liapor. The polystyrene geopolymer (GPP) achieves five times lower thermal conductivity compared to cement concretes, which means five times lower heat loss by conduction. Furthermore, GPP is 28% lighter than the standard geopolymer composite. Although the achieved flexural strength of GPP is high enough, the compressive strength of GPP is only 12 MPa. This can be seen as a compromise of using polystyrene as a filler. At the same time, the results indicate that Liapor and hollow ceramic microsphere are also suitable fillers. They led to better mechanical strengths of geopolymer composites but also heavier and higher thermal conductivity compared to GPP. The results further show that the carbon grid not only enhances the mechanical performances of the geopolymer composites but also reduces the electromagnetic field. Carbon grids with grid sizes of 10 mm × 15 mm and 21 mm × 21 mm can reduce around 60% of the Wi-Fi emissions when 2 m away from the signal transmitter. Moreover, the Wi-Fi emission was blocked when the signal transmitter was at a distance of 6 m.
ABSTRACT
An acoustic emission method for assessing the degree of degradation of mechanical properties under conditions of complex dynamic deformation stresses is proposed. It has been shown that changing the operating conditions of metal structures, peak loads, external collisions, and thermally changing loads, which cannot be taken into account, leads to uncertainty and unpredictable structural changes in the material. This in turn makes it difficult to identify the state of the structure material to ensure trouble-free operation of the equipment. Changes in the mechanical properties under difficult loading conditions are identified by polynomial approximation of the results of AE measurements and the construction of boundary curves separating the operability region from the fracture region. This is achieved by approximating the experimental dependences of the acoustic parameters for various types of loading. This approach significantly expands the capabilities of the technical means of identification systems of metal structures, and in particular, allows the current state of the equipment and its suitability for further operation to be assessed without stopping the equipment in real time. It is of interest not only to fix the damage, but also to diagnose the processes of reducing the mechanical properties during the operation of the equipment.
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This paper presents an experimental research on the mechanical properties of the hybrid composite thin-plates of the short basalt fibers (CBFs)/carbon textile-reinforced geomortar. The effect of fiber contents and lengths of CBFs on the flexural behavior of carbon textile-reinforced geopolymer specimens (TRGs) was investigated by the four-point flexural strength and Charpy impact test. The experimental results of hybrid TRGs, on the one hand, were compared with reference TRGs, without CBF addition; on the other hand, they were compared with the results of our previous publication. According to the mixing manner applied, fresh geomortar indicated a marked reduction in workability, increasing the CBF loading. Furthermore, using CBFs with lengths of 12 mm and 24 mm makes it easy to form the fiber clusters in geomortar during mixing. According to all the CBF loadings used, it was found that TRGs showed a significant improvement in both static and dynamic flexural strength. However, the failure mode of these TRGs is similar to that of the reference TRGs, described by the process of fiber debonding or simultaneously fiber debonding and collapse. In comparison with our prior work results, neither the CBF dose levels nor the fiber lengths used in this work have yielded a positive effect on the failure manner of TRGs. According to the results of the Charpy impact test, this reveals that the anchoring capacity of textile layers in geomortar plays an important role in specimens' strength.
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This study investigates physicochemical impact of ultrasonic irradiations on surface topography of woven fabrics. In a simultaneous in-situ sonochemical method, the synthesis and coating of zinc oxide nanoparticles (ZnO NPs) on woven textiles were successfully achieved. Different instruments i.e. Alambeta, moisture management tester, air permeability tester and permetester were utilised during experimentation for thermal evaluation, moisture transportation and air permeation. The results regarding thermophysiological comfort of ZnO coated fabrics were evaluated on the basis of thickness and ZnO NPs coated amount on fabrics. In addition, the achieved results depict the impact of sonication (pressure gradient) on surface roughness of cotton and polyester. The coating of ZnO NPs on fabrics, crystal phase identification, surface topography and fluctuations in surface roughness were estimated by inductively coupled plasma atomic emission spectroscopy (ICP-AES), X-ray Diffractometry (XRD), ultrahigh-resolution scanning electron microscopy (UHR-SEM) and energy dispersive X-ray (EDX). Moreover, thermophysiological properties i.e. thermal conductivity, absolute evaporative resistance, thermal absorptivity, air permeability, overall moisture management capacity and relative water vapour permeability of untreated and ZnO treated samples were evaluated by standard test methods.
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This paper presents temperature-dependent properties and fire resistance of geopolymer foams made of ground basalt fibers, aluminum foaming agents, and potassium-activated metakaolin-based geopolymers. Temperature-dependent properties of basalt-reinforced geopolymer foams (BGFs) were investigated by a series of measurements, including apparent density, water absorption, mass loss, drying shrinkage, compressive and flexural strengths, XRD, and SEM. Results showed that the apparent density and drying shrinkage of the BGFs increase with increasing the treated temperature from 400 to 1200 °C. Below 600 °C the mass loss is enhanced while the water absorption is reduced and they both vary slightly between 600 and 1000 °C. Above 1000 °C the mass loss is decreased rapidly, whereas the water absorption is increased. The compressive and flexural strengths of the BGFs with high fiber content are improved significantly at temperatures over 600 °C and achieved the maximum at 1200 °C. The BGF with high fiber loading at 1200 °C exhibited a substantial increase in compressive strength by 108% and flexural strength by 116% compared to that at room temperature. The enhancement in the BGF strengths at high temperatures is attributed to the development of crystalline phases and structural densification. Therefore, the BGFs with high fiber loading have extraordinary mechanical stability at high temperatures. The fire resistance of wood and steel plates has been considerably improved after coating a BGF layer on their surface. The coated BGF remained its structural integrity without any considerable macroscopic damage after fire resistance test. The longest fire-resistant times for the wood and steel plates were 99 and 134 min, respectively. In general, the BGFs with excellent fire resistance have great potential for fire protection applications.
ABSTRACT
: The present article describes the results of theoretical and experimental investigations of the force response of materials to external tensile stresses. The method used is based on remote precision measurements of the amplitudes of the harmonics of vibration signals and synchronous fixation of deformations under load. It was determined that the shape of the propagating acoustic signal depends not only on the bias time, but also on the frequency. In addition, fixation of the moments of occurrence of the vibrational signals and determination of the number of excesses in the amplitudes of harmonics over the discrimination level allows structural models to be studied in order to diagnose the strength properties of materials under dynamic loading of solids. The experimental setup consisted of a P100 Labtest-2 tearing machine providing a loading speed of 6.22 mm/min, a Polytech PSV-400 vibrometer including lasers, and a computer. Measurements were made at frequencies of 0.4, 1.6, and 40 kHz. An analysis of the mathematical models of the occurrence and propagation of acoustic signals in a material under load is presented, and the features of their application are reported. Transferring the moments of occurrence of vibrational signals to a strain diagram from the applied load allows the development of physical processes of hardening and destruction of materials to be traced. The occurrence of vibrational signals under load can be used as an information parameter for the diagnosis of developing defects in the structure of materials under load.
ABSTRACT
Geopolymer foam is classified as a lightweight material with high porous in its matrix which has great offer for applications requiring fire-resistant, thermal, and acoustic properties. However, the high sensitivity to humid environments can be a major barrier of geopolymer foam that limits the variety of applications of this material. Based on this drawback, two types of hydrophobic agent (Lukosil M130 and Lukofob ELX) were used as an impregnator to treat the surface of geopolymer foam samples. This paper presented the results of water absorption properties of the untreated and treated geopolymer foam composites. The obtained properties were flexural strength, compressive strength, density, total water absorption, the rate of water absorption, and water absorption coefficient. The results showed that the samples after being impregnated with hydrophobic agents improved significantly their waterproof property especially using Lukosil M130. Moreover, the samples treated with Lukosil M130 had positive impact on their mechanical strength.
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This paper deals with the development and characteristics of the properties of a permeable water-resistant heat insulation panel based on recycled materials. The insulation panel consists of a thermal insulation core of recycled soft polyurethane foam and winter wheat husk, a layer of geopolymer that gives the entire sandwich composite strength and fire resistance, and a nanofibrous membrane that permits water vapor permeability, but not water in liquid form. The observed properties are the thermal conductivity coefficient, volumetric heat capacity, fire resistance, resistance to long-term exposure of a water column, and the tensile strength perpendicular to the plane of the board. The results showed that while the addition of husk to the thermal insulation core does not significantly impair its thermal insulation properties, the tensile strength perpendicular to the plane of these boards was impaired by the addition of husk. The geopolymer layer increased the fire resistance of the panel for up to 13 min, and the implementation of the nanofibrous membrane resulted in a water flow of 154 cm2 in the amount of 486 g of water per 24 h at a water column height of 0.8 m.
Subject(s)
Hot Temperature , Mechanical Phenomena , Recycling , Water/chemistry , Membranes, Artificial , Nanofibers/chemistry , Permeability , Polyurethanes/chemistry , Thermal Conductivity , Triticum/chemistryABSTRACT
The development of composite materials from alternative raw materials, and the design of their properties for the intended purpose is an integral part of the rational management of raw materials and waste recycling. The submitted paper comprehensively assesses the physical and mechanical properties of sandwich composite material made from particles of winter rapeseed stalks, geopolymer and reinforcing basalt lattices. The developed composite panel is designed for use as a filler in constructions (building or building joinery). The observed properties were: bending characteristics, internal bonding, thermal conductivity coefficient and combustion characteristics. The results showed that the density of the particleboard has a significant effect on the resulting mechanical properties of the entire sandwich panel. On the contrary, the density of the second layer of the sandwich panel, geopolymer, did not have the same influence on its mechanical properties as the density of the particleboard. The basalt fibre reinforcement lattice positively affected the mechanical properties of sandwich composites only if it was sufficiently embedded in the structure of the particle board. All of the manufactured sandwich composites resisted flame for more than 13 min and the fire resistance was positively affected by the density of the geopolymer layer.
ABSTRACT
Reduced friction and wear of materials after the use of the carbon nanomaterials including nanodiamonds (NDs) have been confirmed by several studies in material engineering. Mechanical cleaning of the tooth surface by brush bristles should leave as little tissue roughened as possible. Higher surface roughness increases the tissue's wear and encourages the redeposition of the bacteria and the colouring agents present in the diet. Therefore, we evaluated the tooth tissues' surface's morphological changes after brushing them with the NDs suspension. Ten human teeth were brushed with the NDs aqueous suspension. The surfaces were observed using an Atomic Force Microscope (AFM). We found that the nature of the tissue surface became milder and smoother. A number of selected profilometric parameters were compared before and after brushing. We observed that brushing with the suspension of NDs resulted in a significant reduction in the enamel and dentine's surface roughness both in the range of the average parameters (Ra; p-0,0019) and in the detailed parameters (Rsk; p-0,048 and Rku; p-0,036). We concluded that the NDs used in the oral hygiene applications have a potentially protective effect on the enamel and the dentine's surfaces.