ABSTRACT
Ultrasmall (<5 nm diameter) noble metal nanoparticles with a high fraction of {111} surface domains are of fundamental and practical interest as electrocatalysts, especially in fuel cells; the nanomaterial surface structure dictates its catalytic properties, including kinetics and stability. However, the synthesis of size-controlled, pure Pt-shaped nanocatalysts has remained a formidable chemical challenge. There is an urgent need for an industrially scalable method for their production. Here, a one-step approach is presented for the preparation of single-crystal pyramidal nanocatalysts with a high fraction of {111} surface domains and a diameter below 4 nm. This is achieved by harnessing the shape-directing effect of citrate molecules, together with the strict control of oxidative etching while avoiding polymers, surfactants, and organic solvents. These catalysts exhibit significantly enhanced durability while, providing equivalent current and power densities to highly optimized commercial Pt/C catalysts at the beginning of life (BOL). This is even the case when they are tested in full polymer electrolyte membrane fuel cells (PEMFCs), as opposed to rotating disk experiments that artificially enhance electrode kinetics and minimize degradation. This demonstrates that the {111} surface domains in pyramidal Pt nanoparticles (as opposed to spherical Pt nanoparticles) can improve aggregation/corrosion resistance in realistic fuel cell conditions, leading to a significant improvement in membrane electrode assembly (MEA) stability and lifetime.
ABSTRACT
Solid polymer electrolyte electrochemical energy conversion devices that operate under highly alkaline conditions afford faster reaction kinetics and the deployment of inexpensive electrocatalysts compared with their acidic counterparts. The hydroxide anion exchange polymer is a key component of any solid polymer electrolyte device that operates under alkaline conditions. However, durable hydroxide-conducting polymer electrolytes in highly caustic media have proved elusive, because polymers bearing cations are inherently unstable under highly caustic conditions. Here we report a systematic investigation of novel arylimidazolium and bis-arylimidazolium compounds that lead to the rationale design of robust, sterically protected poly(arylimidazolium) hydroxide anion exchange polymers that possess a combination of high ion-exchange capacity and exceptional stability.
ABSTRACT
Efficient and durable nonprecious metal electrocatalysts for the oxygen reduction (ORR) are highly desirable for several electrochemical devices, including anion exchange membrane fuel cells (AEMFCs). Here, a 2D planar electrocatalyst with CoOx embedded in nitrogen-doped graphitic carbon (N-C-CoOx ) was created through the direct pyrolysis of a metal-organic complex with a NaCl template. The N-C-CoOx catalyst showed high ORR activity, indicated by excellent half-wave (0.84â V vs. RHE) and onset (1.01â V vs. RHE) potentials. This high intrinsic activity was also observed in operating AEMFCs where the kinetic current was 100â mA cm-2 at 0.85â V. When paired with a radiation-grafted ETFE powder ionomer, the N-C-CoOx AEMFC cathode was able to achieve extremely high peak power density (1.05â W cm-2 ) and mass transport limited current (3â A cm-2 ) for a precious metal free electrode. The N-C-CoOx cathode also showed good stability over 100â hours of operation with a voltage decay of only 15 % at 600â mA cm-2 under H2 /air (CO2 -free) reacting gas feeds. The N-C-CoOx cathode catalyst was also paired with a very low loading PtRu/C anode catalyst, to create AEMFCs with a total PGM loading of only 0.10â mgPt-Ru cm-2 capable of achieving 7.4â W mg-1 PGM as well as supporting a current of 0.7â A cm-2 at 0.6â V with H2 /air (CO2 free)-creating a cell that was able to meet the 2019 U.S. Department of Energy initial performance target of 0.6â V at 0.6â A cm-2 under H2 /air with a PGM loading <0.125â mg cm-2 with AEMFCs for the first time.