Technoeconomic and life cycle analysis of soluble dietary fiber concentrate production from waste orange peels.

This research aims to optimize the environmentally sustainable and economically feasible process for soluble dietary fiber concentrate (SDFC) production from waste citrus peel by different physical methods, including micronization, autoclave, autoclave followed by micronization, extrusion, and ultrasonication. The study is mainly divided into two sections. The first section deals with a detailed life cycle assessment (LCA) of the size 40 kg SDFC/batch process and investigates the influence of various renewable energy sources, including biomass, solar, and wind electricity, on the environmental impact and compares it with mixed grid electricity. It was observed that the use of solar and wind electricity reduces CO2 emissions by 95.93 % and 99.07 %, respectively. In the second section, technoeconomic analysis (TEA) was performed of all processes for the same capability as LCA, with sensitivity analysis to investigate the influence of batch size by varying batch size from 10 kg to 250 kg to investigate the impact of scale-up from pilot to industrial scale. Moreover, study the impact of energy sources from mixed-grid to renewable energy on total plant economics. TEA shows that extrusion performs the best among all, with an internal rate of return of 43.77 %. Whereas by using solar-based electricity, the overall utility cost is reduced by 58 % compared to the mix grid electricity.

Biodeinking of waste papers using combinatorial fungal enzymes and subsequent production of butanol from effluent.

The present study aimed to enzymatic deinking of waste papers and to valorize the effluent for biobutanol production. Application of fungal enzymatic cocktail (cellulase, amylase, xylanase, pectinase, lipase, and ligninase) on office used paper, newspaper, and ballpen written paper leading to improvement in brightness (84.91, 72.51, 76.69 % ISO), InKd (82.89, 68.95, 76.49%), κ-number (12.9, 13.6, and 13.1), opacity (27.91, 30.07, and 2.85%), tensile strength (49.24, 45.31, and 46.98 Nm/g), respectively and indices were consistent with chemical treated pulps. The quality of effluent generated during enzymatic deinking in respect to BOD and COD level was eco-friendlier than the chemical process. The enzyme-treated effluent was employed as supporting substrate for butanol (18.4 g/l) production by Clostridium acetobutylicum ATCC824. Material balance and life cycle assessment of the whole processes were evaluated to validate its industrial and environmental relevance.

Sugarcane valorization: selection of process routes based on sustainability index.

Increasing awareness about sustainability has compelled the recent researchers to explore different methods for evaluation. Conventionally the sustainability of a process was majorly dependent on the economics feasibility. Recently need of incorporation of environmental and social concerns in overall sustainability assessment has been realized. Authors in their prior work has published a framework for performing sustainability assessment of biomass processing enterprises. The present work is on selection of sugarcane valorization pathways based on the sustainability index using the same framework. Six alternative routes are compared based on their economic, environment and social criteria. Life cycle assessment of each process is performed as per ISO 14040/44 to evaluate the environmental criteria. Integrated method of value function (MIVES) is used for consolidation of different indicators and criteria. Amongst the process alternatives considered for assessment, 1G2G ethanol route is observed to have highest sustainability index (0.864) owing to relatively lower environmental impact whereas first generation butanol production route (1GRS) had the least sustainability index of 0.090 on account of decreased yield and less products. Sensitivity analysis performed on the model showed no significant change in the ranking of the alternatives.

Antioxidant analysis of ultra-fast selectively recovered 4-hydroxy benzoic acid from fruits and vegetable peel waste using graphene oxide based molecularly imprinted composite.

Food processing industries generate 25-30% of fruit and vegetable peel (F&VP) waste of the total produce, which are rich in polyphenolic antioxidants (PA). Sustainable solution for the above waste can be its valorization for the recovery of PA, often used as natural preservative. Present work reports rationally designed graphene oxide-based molecularly imprinted composites (GOMIPs) using ionic liquid 1-allyl-3-octylimidazolium chloride (A) as a green functional monomer for selective recovery of PA 4-Hydroxy benzoic acid (4HA) from F&VP/pomegranate peel (PGP) waste. GOMIP-A and GOMIP-V were characterized using various techniques for its successful synthesis. GOMIP-A attained equilibrium within 10 min with adsorption capacity of 190.56 µmol g-1 for 4HA. Developed HPLC method depicted selective recovery of 77.23% and 62.83% 4HA from F&VP and PGP waste respectively by GOMIP-A. Subsequently, desorbed 4HA from GOMIP-A matrices exhibited the antioxidant potential of 33.53% (F&VP extract) and 47.97% (PGP extract) for DPPH radical.

Process development and life cycle assessment of pomegranate biorefinery.

According to the global survey, Iran, China, India, and USA are leading producers of pomegranate. Among them, India tops the chart as the highest producer of pomegranate, cultivating 1.14 million tons per annum. Peels cover 50% weight of whole pomegranate fruit and are mostly discarded as waste. This enormous peel waste has innumerable health benefits. Pomegranate peel (PP) constitutes various antioxidants, anthocyanins, and polyphenols such as ellagic acid, pectin, gallic acid, and many others which can be extracted. A detailed process for sequential extraction, with zero discharge, of such valuable chemicals from biorefinery point of view is developed in this study. Major products considered for extraction include ellagic acid (EA), lignin, and pectin. Also, the total phenolic content (TPC) and total reducing sugar (TRS) content are found in the intermediate stages. The percent yield of the products EA, lignin, and pectin is 10%, 13%, and 19% with respect to the weight of pomegranate peels (PP) processed. For the first time, a sequential extraction of products with its detailed process flow diagram, process inventory, and life cycle assessment (LCA) of PP biorefinery is presented. The global warming potential of the PP biorefinery is found to be 4505.8 kg CO2 eq. per ton of PP processed. The intense hydrolysis step contributed majorly to the overall GWP indicator.

A methodology of evaluating sustainability index of a biomass processing enterprise: a case study of native cow dung-urine biorefinery.

Agriculture and its allied sector contribute significantly to the gross domestic product of every country. Several small-scale enterprises engaged in waste biomass processing have been setup recently. Such industrial setups not only help in solving the waste management issues but also play an important role in offering employment at the grass root level generating a significant social impact along with economic advantage to the local entrepreneur. Hence, assessment of such biomass processing enterprise (BPE) based on economic, environment, and social parameters has become necessary. In this paper, a general framework for sustainability assessment is discussed using a case study of cow dung-urine biorefinery as a representative BPE. Real-time data of BPE has been collected for evaluation and a sustainability index (SI) is evaluated using multicriteria decision method. The SI is calculated as per the weightage assigned and value function of the indicator and criteria. The SI for the BPE was observed to be 0.69 for the chosen set of criteria and indicator and weightages. A sensitivity analysis has been performed to check the dependence of the results on the weightages assigned to various criteria and indicators. It was also observed that the results were more sensitive to the indicators having a low value function.

Process of fruit peel waste biorefinery: a case study of citrus waste biorefinery, its environmental impacts and recommendations.

Fruit peels are a rich source of cellulose, hemicellulose, phenolic compounds, and terpenic compounds. Thus, they have the potential to be a novel renewable, sustainable, and low-cost raw material (source) for the production of several value-added products based on framework and concepts such as waste hierarchy that includes biofertilizers, dietary fiber, animal feed, industrial enzymes, substrate for the bioactive compounds production, synthesis of nanomaterials, and clean energy (from residual biomass). With a view of evaluating the environmental burden of biorefinery, a life cycle assessment (LCA) is performed for a representative citrus waste (CW) biorefinery. The functional unit used for LCA was set as 2500 kg of CW processed. The overall GWP was observed to be 937.3 kg CO2 equivalent per 2500 kg of CW processed. On further analysis of the environmental impact, it was found that different steps contributed significantly, as shown by the various environmental indicator values. Alternative advanced process intensification technologies like microwave and ultrasound-assisted steps replacing the conventional steps when implemented show considerable reduction in environmental indicator values. The variations in the contribution to environmental indicators should be considered during the design and process selection of biorefineries.

Process development of silica extraction from RHA: a cradle to gate environmental impact approach.

India is one of the major rice-producing countries. Rice husk is a major agricultural by-product from rice production, which is used as a fuel in boilers. Its use as fuel produces huge amounts of silica-rich rice husk ash (RHA). This paper aims at providing an overall assessment of environmental impacts associated with the extraction of silica from RHA-a process developed by our study group. The functional unit used in this study is production of 100 kg of silica. The analysis included the extraction and transportation of other raw materials; RHA was assumed to be processed at the site. The study was conducted in accordance with the international ISO 14040 procedural framework. LCA is performed using GaBi Education software, and five midpoint indicators are chosen to assess the environmental impacts of silica extraction. The overall climate change (CC) of the extraction process is 7.26 kg CO2 equivalent per kg of silica produced. A high contribution of calcination to CC is attributed to the use of electricity. The comprehensive environmental impacts of silica-rich RHA resulting from processing of RHA and improvement options to achieve sustainable production are presented. The negative impacts that can be avoided during silica extraction are also discussed. It is observed that calcination is a major contributor to the overall environmental indicators. The work also stresses on the use of renewable energy for electricity generation, which would help in decreasing the overall greenhouse gas emissions during extraction while ensuring waste utilization.

Valorization of potato peel: a biorefinery approach.

Potato is the fourth main crop consumed worldwide and is an important constituent in the human diet. Consequently, potato is widely used in food-processing industries. However, these industries generate massive amounts of potato peel (PP) as a by-product, which is usually considered a waste, and is discarded. Interestingly, recent research suggests that PP is a valuable source of bioactive compounds, which can be converted into value-added products. In this study, we review the physicochemical composition and valorization of PP. In addition to being used as a dietary fiber or medicine, the value-added products obtained by the fermentation of PP have multiple uses, including their use as adsorbents, biocomposites and packaging materials. These products can also be used in energy production, biopolymer film development, corrosion inhibition and the synthesis of cellulose nanocrystals. The biorefinery approach for PP will increase the value of this waste by producing an array of value-added products and reducing extensive waste generation.

Characterization and valorization of biomass char: a comparison with biomass ash.

Organic matter derived from living, or recently living plant and animal, which can be used as fuel is called as biomass. It includes wood and agricultural waste such as dead plant etc. In India, majority of population depends largely upon agriculture as their primary source of income. Following every harvest, a huge amount of biomass is generated. It is mostly discarded as "agro waste"; however, recently, several uses of biomass and its derivatives have been reported. Thermochemical processing of biomass in absence of oxygen produces biomass char and flue gases which are of economic importance. However, it is necessary to characterize the physical and chemical properties of these components so as to utilize their potential benefit to the fullest. In this study, six different biomass remains that include mustard plant, groundnut plant, cotton plant, wheat plant, pigeon peas, and groundnut shell were pyrolyzed at 650 °C, in vertical downdraft fixed-bed biomass reactor. The flue gases were characterized in detail by gas chromatography. X-ray fluorescence, proximate, and ultimate analyses were performed on all BMC (biomass char) samples, and properties such as porosity, particle density, bulk density, point of zero charge, surface pH, surface charges, water-absorption capacity, and BET surface area were determined. SEM and FTIR were also carried out on all BMC samples. Our results showed that the surface area of biomass char varies from 38 to 138 m2/g. The solution pH for all BMC exceeds 8.6, thus confirmed the alkaline nature. Comparison between combustion products produced in the presence (biomass ash) and absence of oxygen (biomass char) is presented. BMC finds applications in agriculture, soil neutralizer, adsorbent, and soil additive. They have high amount of carbon and can act as a rich carbon source for the soil. Flue gases released contain methane and hydrogen which can also improve economic value for the char formation process.

Characterization and valorization of biomass ashes.

In India, farming is the primary source of income for many families. Following each harvest, a huge amount of biomass is generated. These are generally discarded as "agrowaste," but recent reports have indicated several beneficial uses for these biomasses and their ashes. However, before the utilization of biomass ashes (BMAs), their chemical and physical properties need to be investigated (characterized) so as to utilize their potential benefit to the fullest. In this paper, eight different biomass ashes (soybean plant ash, mustard plant ash, maize ash, groundnut plant ash, cotton plant ash, wheat plant ash, pigeon peas ash, and groundnut shell ash) were characterized, and their chemical properties are discussed. Surface chemical composition analysis, proximate analysis, and ultimate analysis were performed on all BMA samples, and properties such as porosity, particle density, bulk density, point of zero charge, BET surface area, water-absorption capacity, and bulk parameters such as surface pH and surface charges were determined. BMAs were characterized by SEM and FTIR. The surface areas of biomass ashes vary from 1.9 to 46 m2/g, and point of zero charge for all BMAs exceed 9.8, which confirmed the alkaline nature of these samples. Based on the chemical composition, BMAs are categorized into four types (S, C, K, and CK), and their utilization is proposed based on the type. BMAs find applications in agriculture and construction industries; glass, rubber, and zeolite manufacturing; and in adsorption (as a source of silica/zeolites). The paper also discusses the research challenges and opportunities in utilization of BMAs.

Agro-industrial waste: a low cost adsorbent for effective removal of 4-chloro-2-methylphenoxyacetic acid herbicide in batch and packed bed modes.

The present work describes the aqueous phase removal of 4-chloro-2-methylphenoxyacetic acid herbicide by rice husk ash (RHA) using batch and packed bed adsorption techniques. The effects of dosage, initial concentration, time, pH, temperature, and particle size of adsorbent in batch compared with effects of influent concentration, flow rate, and bed height in packed bed were studied. The particle size effect reveals that the removal is dependent on chemical composition (silica and carbon content) together with BET surface area of RHA. The aptness of Langmuir isotherm to batch data indicates the favorable adsorption whereas that of Temkin isotherm informs the heterogeneous nature of RHA. The kinetics of adsorption follows the pseudo-second order and Elovich models while thermodynamics of process indicates the exothermic adsorption. Among the models applied in packed bed study, the deactivation kinetic, Yoon-Nelson and bed depth service time (BDST) models are suitable to explain the packed bed adsorption. The adsorption capacity of RHA in packed bed study is found greater than that in batch. The adsorption capacity of RHA determined by the BDST model is 3019 mg/L for 90 % saturation of bed. The adsorption capacity of RHA based on weight is ∼2.3 times and that based on surface area is ∼55.55 times greater than that of granular activated carbon.

Mustard plant ash: a source of micronutrient and an adsorbent for removal of 2,4-dichlorophenoxyacetic acid.

The work highlights the utilization of an agricultural waste mustard plant ash (MPA) as a soil additive and an adsorbent. MPA was characterized by X-ray fluorescence (XRF), energy-dispersive X-ray spectroscopy (EDX), proximate analysis, CHNS analysis, Brunauer-Emmett-Teller (BET) surface area analysis, zeta potential measurements, Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). XRF analysis confirmed the presence of CaO (31.35 %), K2O (18.55 %), and P2O5 (6.99 %), all of which act as micronutrients to plants. EDX also confirms high amount of elemental O, Ca, K, and P. The adsorptive ability of MPA was investigated using a commonly used herbicide, 2,4-dichlorophenoxyacetic acid (2,4-D), as a representative chemical. Batch adsorption experiments were conducted to study the effect of different operational parameters such as adsorbent dose, initial 2,4-D concentration, contact time, and temperature on the adsorption process. Data from experiments were fitted to various kinetic and isothermal models. The pseudo-second-order kinetic model was found to show the best fit (R 2 > 0.99), with the highest k 2 value of the order 105. Based on the study results, dosage of MPA/hectare for different crops has been recommended for effective removal of 2,4-D. To our knowledge, this is the first study in which MPA has been characterized in detail and investigated for dual applications (as an adsorbent and as a soil additive).