Highly Sensitive and Selective Organic Gas Sensors Based on Nitrided ZSM-5 Zeolite.

For next-generation gas sensors, conductive polymers have strong potential for overcoming the existing deficiencies of conventional inorganic sensors based on metallic oxides. However, the signal of organic gas sensors is inferior to that of inorganic metal oxide gas sensors because of organic gas sensors' poor charge carrier transport. Herein, the combination of an organic transistor-type gas sensor and a zeolite with strong gas-adsorbing properties is proposed and experimentally demonstrated. Among the various investigated zeolites, ZSM-5 with ∼5.5 Špore openings enhanced the adsorption for small gas molecules when combined with a polymer active layer, where it provided a pathway for gas molecules to penetrate the zeolite channels. Moreover, nitrided ZSM-5 (N-ZSM-5) enhanced the sensing performance of NO2 molecules selectively because N in the N-ZSM-5 framework strongly interacted with NO2 molecules. These results open the possibility for zeolite-modified organic gas sensors that selectively adsorb target gas molecules via heteroatoms substituted into the zeolite framework.

Rational Design of Pomegranate-like Base-Acid Bifunctional ß Zeolite by Steam-Assisted Crystallization for the Tandem Deacetalization-Knoevenagel Condensation.

A highly crystalline pomegranate-like base-acid bifunctional beta zeolite was successfully synthesized by the steam-assisted crystallization method using a basic nitrided N-beta as the starting material. The secondary crystal growth of a beta zeolite generating acid functionality occurred over the outer surface and intercrystalline void spaces of the N-beta zeolite. The pomegranate-like N-beta@H-beta zeolite had a high surface area and base-acid dual functionality because of the well-connected framework topologies of the H-beta and N-beta crystallites. The N-beta@H-beta zeolite exhibited a superior yield of benzylidenemalononitrile during the tandem deacetalization-Knoevenagel condensation of benzaldehyde dimethyl acetal and malononitrile compared to H-beta, N-beta, and their physical mixture. This is likely due to the isolated and balanced activity of the base- and acid-catalyzed reactions.

Immobilization of Radioiodine via an Interzeolite Transformation to Iodosodalite.

We described a technology for immobilizing radioiodine in the sod-cages by the interzeolite transformation of iodine-containing LTA (zeolite A) and FAU (zeolites X and Y) into a sodalite (SOD) structure. The immobilization of iodine in the sod-cage was confirmed using diverse characterization methods including powder XRD, elemental analysis, SEM-EDS, 127I MAS NMR, and I 3d XPS. Although both zeolites A (Na-A) and X (Na-X) were well converted into SOD structure in the presence of NaI and AgI, the iodide anions were fixed in the sod-cages only when NaI was used. The ability to adsorb methyl iodide (CH3I) was evaluated for zeolites A and X in which Na+ and/or Ag+ ions were exchanged, and Ag+ and zeolite X showed better adsorption properties than Na+ and zeolite A, respectively. However, when both CH3I adsorption ability and the successive immobilization of iodine by interzeolite transformation were considered, Na-X was determined to be the best candidate of adsorbent among the studied zeolites. More than 98% of the iodine was successfully immobilized in the sod-cage in the SOD structure by the interconversion of Na-X following CH3I adsorption, although the Na-X zeolite exhibited half the CH3I adsorption capacity of Ag-X.

Recent Progress in Direct Conversion of Methane to Methanol Over Copper-Exchanged Zeolites.

The conversion of methane into an easily transportable liquid fuel or chemicals has become a highly sought-after goal spurred by the increasing availability of cheap and abundant natural gas. While utilization of methane for the production of syngas and its subsequent conversion via an indirect route is typical, it is cost-intensive, and alternative direct conversion routes have been investigated actively. One of the most promising directions among these is the low-temperature partial oxidation of methane to methanol over a metal-loaded zeolite, which mimics facile enzymatic chemistry of methane oxidation. Thus mono-, bi-, and trinuclear oxide compounds of iron and copper stabilized on ZSM-5 or mordenite, which are structurally analogous to those found in methane monooxygenases, have demonstrated promising catalytic performances. The two major problems of theses metal-loaded zeolites are low yield to methanol and batch-like non-catalytic reaction systems challenging to extend to an industrial scale. In this mini-review, attention was given to the direct methane oxidation to methanol over copper-loaded zeolite systems. A brief introduction on the catalytic methane direct oxidation routes and current status of the applied metal-containing zeolites including the ones with copper ions are given. Next, by analyzing the extensive experimental and theoretical data available, the consensus among the researchers to achieve the target of high methanol yield is discussed in terms of zeolite topology, active species, and reaction parameters. Finally, the recent efforts on continuous methanol production from the direct methane oxidation aiming for an industrial process are summarized.

Isothermal Cyclic Conversion of Methane into Methanol over Copper-Exchanged Zeolite at Low Temperature.

Direct partial oxidation of methane into methanol is a cornerstone of catalysis. The stepped conversion of methane into methanol currently involves activation at high temperature and reaction with methane at decreased temperature, which limits applicability of the technique. The first implementation of copper-containing zeolites in the production of methanol directly from methane is reported, using molecular oxygen under isothermal conditions at 200 °C. Copper-exchanged zeolite is activated with oxygen, reacts with methane, and is subsequently extracted with steam in a repeated cyclic process. Methanol yield increases with methane pressure, enabling reactivity with less reactive oxidized copper species. It is possible to produce methanol over catalysts that were inactive in prior state of the art systems. Characterization of the activated catalyst at low temperature revealed that the active sites are small clusters of copper, and not necessarily di- or tricopper sites, indicating that catalysts can be designed with greater flexibility than formerly proposed.

A family of molecular sieves containing framework-bound organic structure-directing agents.

Organic structure-directing agents (OSDAs), such as quaternary ammonium cations and amines, used in the synthesis of zeolites and related crystalline microporous oxides usually end up entrapped inside the void spaces of the crystallized inorganic host lattice. But none of them is known to form direct chemical bonds to the framework of these industrially important catalysts and adsorbents. We demonstrate that ECR-40, currently regarded as a typical silicoaluminophosphate molecular sieve, constitutes instead a new family of inorganic-organic hybrid networks in which the OSDAs are covalently bonded to the inorganic framework. ECR-40 crystallization begins with the formation of an Al-OSDA complex in the liquid phase in which the Al is octahedrally coordinated. This unit is incorporated in the crystallizing ECR-40. Subsequent removal of framework-bound OSDAs generates Al-O-Al linkages in a fully tetrahedrally coordinated framework.

Charge density mismatch synthesis of MEI- and BPH-type zeolites in the TEA(+)-TMA(+)-Li(+)-Sr(2+) mixed-structure-directing agent system.

Nanocrystalline MEI- and BPH-type zeolites, denoted as PST-11 and PST-12, respectively, have been synthesized using both tetraethylammonium and tetramethylammonium ions, the two simplest alkylammonium species, in the presence of Li(+) and Sr(2+). PST-12 formation is the first example of a combination of forced and multiple cooperative structure-directions in the charge density mismatch synthesis of zeolites.

Solid-state NMR study of various mono- and divalent cation forms of the natural zeolite natrolite.

Here we present the one-dimensional (29)Si and (27)Al MAS NMR and two-dimensional (27)Al MQMAS and DQF-STMAS NMR spectra of the monovalent (Na(+), K(+), Rb(+), Cs(+) and NH4(+)) and divalent (Ca(2+), Sr(2+) and Ba(2+)) cation forms of the natural zeolite natrolite (framework type NAT) with complete Si-Al ordering over the crystallographically distinct tetrahedral sites and with the same hydration state (hydrated, partially dehydrated or fully dehydrated). In the case of monovalent cation-exchanged natrolites, the differences in their crystal symmetry evidenced by (29)Si MAS NMR were found to be in good agreement with those determined by crystallographic analyses. However, (27)Al DQF-STMAS NMR spectroscopy shows the presence of two distinct Al sites in dehydrated K-NAT, Rb-NAT and NH4-NAT, suggesting that their actual crystal symmetry is lower than the reported one (i.e., orthorhombic Fdd2). The MAS NMR results also show that the space group of hydrated Ca-NAT is lower than that (monoclinic F1d1) of hydrated scolecite, the natural calcium counterpart of natrolite, which is also the case with hydrated Sr-NAT and Ba-NAT. We believe that the unexpected diversity in the crystal symmetry of natrolite caused by exchange of various mono- and divalent ions, as well as by dehydration, may be inherently due to the high framework flexibility of this natural zeolite.

Formation pathway for LTA zeolite crystals synthesized via a charge density mismatch approach.

A solid understanding of the molecular-level mechanisms responsible for zeolite crystallization remains one of the most challenging issues in modern zeolite science. Here we investigated the formation pathway for high-silica LTA zeolite crystals in the simultaneous presence of tetraethylammonium (TEA(+)), tetramethylammonium (TMA(+)), and Na(+) ions as structure-directing agents (SDAs) with the goal of better understanding the charge density mismatch synthesis approach, which was designed to foster cooperation between two or more different SDAs. Nucleation was found to begin with the formation of lta-cages rather than the notably smaller sod and d4r-cages, with concomitant incorporation of TMA(+) and Na(+) into a very small amount of the solid phase with a low Si/Al ratio (ca. 2.5). The overall characterization results of our work demonstrate that sod-cages are first built around the preorganized lta-cages and that d4r-cages are in turn constructed by the progressive addition of low-molecular-weight (alumino)silicate species, which promotes the formation and growth of embryonic LTA zeolite crystals. We also show that the crystal growth may take place by a similar process in which TEA(+) is also incorporated, forming a single LTA zeolite phase with a higher Si/Al ratio (ca. 3.3).

Synthesis of aluminosilicate and gallosilicate zeolites via a charge density mismatch approach and their characterization.

Aluminosilicate and gallosilicate zeolite syntheses via a charge density mismatch (CDM) approach are compared at intermediate-silica compositions (Si/Me = 5-16, where Me is Al or Ga). With a variation of the crystallization temperature and of the type and/or concentration of alkali metal ions added as a crystallization structure-directing agent (SDA) to tetraethylammonium-tetramethylammonium, tetraethylammonium-hexamethonium, and strontium-choline mixed-SDA systems, we were able to obtain 11 different zeolite structures. However, only 5 out of a total 40 pairs of aluminosilicate and gallosilicate synthesis runs at otherwise identical chemical compositions were found to give the same zeolite product with no detectable impurities, suggesting that the structure-directing ability of Ga is quite different from that of Al even in intermediate-silica synthesis conditions. The CDM approach to offretite synthesis led to hexagonal plate-like crystals with aspect ratios lower than 0.3, and UZM-22 exhibited no significant preference of Al substitution for particular tetrahedral sites, especially for site T1, unlike its framework type material ZSM-18. More interestingly, the EU-1 zeolite obtained from an aluminosilicate synthesis mixture containing Li(+) as an inorganic crystallization SDA in the tetraethylammonium-hexamethonium double-organic additive system has been characterized to locate about half of its Li(+) ions in the framework, while the Li distribution over the 10 topologically different tetrahedral sites is nonrandom in nature.

Synthesis and characterization of ERI-type UZM-12 zeolites and their methanol-to-olefin performance.

A wide variety of different linear, diquaternary alkylammonium ions have been used as supplementary crystallization structure-directing agents (SDAs) in the synthesis of UZM-12, a high-silica version of zeolite erionite, via a charge density mismatch (CDM) approach. When tetraethylammonium is used as a CDM SDA, the crystallization of UZM-12 was found to be critically dependent not only on the type of alkali metal cations added as another crystallization SDA to the synthesis mixture, but also on the size of the groups on the diquaternary ammonium ion employed and the length of its central polymethylene chain that are closely related to the dimensions of cylindrical 23-hedral [4(12)6(5)8(6)] eri cages in this small-pore zeolite. (27)Al MQ MAS NMR measurements reveal a preferential location of Al on the high-multiplicity site over the lower-multiplicity site of the UZM-12 framework. The catalytic results from the methanol-to-olefin reaction over a series of H-UZM-12 zeolites with similar acidic properties but different crystallite sizes (100-2500 nm in length) demonstrate that the nanocrystallinity (probably the ≤100 nm range) may have a detrimental effect on the activity and stability for this reaction, probably due to the fast buildup of large coke molecules on the external surface of zeolite crystallites that inhibits the methanol diffusion to intrazeolitic acid sites, rendering them ultimately inaccessible for catalysis.