Ultrasonically controlled particle size distribution of explosives: a safe method.

Size reduction of the high energy materials (HEM's) by conventional methods (mechanical means) is not safe as they are very sensitive to friction and impact. Modified crystallization techniques can be used for the same purpose. The solute is dissolved in the solvent and crystallized via cooling or is precipitated out using an antisolvent. The various crystallization parameters such as temperature, antisolvent addition rate and agitation are adjusted to get the required final crystal size and morphology. The solvent-antisolvent ratio, time of crystallization and yield of the product are the key factors for controlling antisolvent based precipitation process. The advantages of cavitationally induced nucleation can be coupled with the conventional crystallization process. This study includes the effect of the ultrasonically generated acoustic cavitation phenomenon on the solvent antisolvent based precipitation process. CL20, a high-energy explosive compound, is a polyazapolycyclic caged polynitramine. CL-20 has greater energy output than existing (in-use) energetic ingredients while having an acceptable level of insensitivity to shock and other external stimuli. The size control and size distribution manipulation of the high energy material (CL20) has been successfully carried out safely and quickly along with an increase in the final mass yield, compared to the conventional antisolvent based precipitation process.

Cavitation--a novel technique for making stable nano-suspensions.

The purpose of the present study was to obtain nano-scale particles of styrene butadiene rubber. As SBR particles are elastic in nature, conventional methods of size reductions such as impacting, grinding are unable to achieve the final size. So, attempts have been made here to make the nano-particles of the SBR using cavitation technique. Both acoustic and hydrodynamic cavitation techniques have been employed and studied. Hydrodynamic cavitation has been proved to be more energy efficient than the acoustic cavitation on the basis of various parameters. The maximum production rate equivalent to 2 kg/h (solid processing) has been achieved in the newly developed hydrodynamic cavitation set-up (made in house). Similar to transient cavitation, stable cavitation has also been shown to contribute for reduction in the size of the material with very low variation in size. This technique has been proved successful for the size-reduction of the elastic material to nano-scale, thus it may also be used for the size-reduction of the other brittle and hard material by adjusting various cavitational parameters.