Towards scaling up the sonochemical synthesis of Pt-nanocatalysts.

Large scale production of electrocatalysts for electrochemical energy conversion devices such as proton exchange membrane fuel cells must be developed to reduce their cost. The current chemical reduction methods used for this synthesis suffer from problems with achieving similar particle properties such as particle size and catalytic activity when scaling up the volume or the precursor concentration. The continuous production of reducing agents through the sonochemical synthesis method could help maintain the reducing conditions (and also the particle properties) upon increasing the reactor volume. In this work we demonstrate that the reducing conditions of Pt-nanoparticles are indeed maintained when the reactor volume is increased from 200 mL to 800 mL. Similar particle sizes, 2.1(0.3) nm at 200 mL and 2.3(0.4) nm at 800 mL, and catalytic activities towards the oxygen reduction reaction (ORR) are maintained as well. The reducing conditions were assessed through TiOSO4 dosimetry, sonochemiluminesence imaging, acoustic power measurements, and Pt(II) reduction rate measurements. Cyclic voltammetry, CO-stripping, hydrogen evolution measurements, ORR measurements, and electron microscopy were used to evaluate the catalytic activity and particle size. The similar particle properties displayed from the two reactor volumes suggest that the sonochemical synthesis of Pt-nanoparticles is suitable for large scale production.

Stability of Ni-Fe-Layered Double Hydroxide Under Long-Term Operation in AEM Water Electrolysis.

Anion exchange membrane water electrolysis (AEMWE) is an attractive method for green hydrogen production. It allows the use of non-platinum group metal catalysts and can achieve performance comparable to proton exchange membrane water electrolyzers due to recent technological advances. While current systems already show high performances with available materials, research gaps remain in understanding electrode durability and degradation behavior. In this study, the performance and degradation tracking of a Ni3 Fe-LDH-based single-cell is implemented and investigated through the correlation of electrochemical data using chemical and physical characterization methods. A performance stability of 1000 h, with a degradation rate of 84 µV h-1 at 1 A cm-2 is achieved, presenting the Ni3 Fe-LDH-based cell as a stable and cost-attractive AEMWE system. The results show that the conductivity of the formed Ni-Fe-phase is one key to obtaining high electrolyzer performance and that, despite Fe leaching, change in anion-conducting binder compound, and morphological changes inside the catalyst bulk, the Ni3 Fe-LDH-based single-cells demonstrate high performance and durability. The work reveals the importance of longer stability tests and presents a holistic approach of electrochemical tracking and post-mortem analysis that offers a guideline for investigating electrode degradation behavior over extended measurement periods.

In Situ Sonoactivation of Polycrystalline Ni for the Hydrogen Evolution Reaction in Alkaline Media.

In this investigation, we report on the development of a method for activating polycrystalline metallic nickel (Ni(poly)) surfaces toward the hydrogen evolution reaction (HER) in N2-saturated 1.0 M KOH aqueous electrolyte through continuous and pulsed ultrasonication (24 kHz, 44 ± 1.40 W, 60% acoustic amplitude, ultrasonic horn). It is found that ultrasonically activated Ni shows an improved HER activity with a much lower overpotential of -275 mV vs RHE at -10.0 mA cm-2 when compared to nonultrasonically activated Ni. It was observed that the ultrasonic pretreatment is a time-dependent process that gradually changes the oxidation state of Ni and longer ultrasonication times result in higher HER activity as compared to untreated Ni. This study highlights a straightforward strategy for activating nickel-based materials by ultrasonic treatment for the electrochemical water splitting reaction.

Optimum scavenger concentrations for sonochemical nanoparticle synthesis.

Maintaining nanoparticle properties when scaling up a chemical synthesis is challenging due to the complex interplay between reducing agents and precursors. A sonochemical synthesis route does not require the addition of reducing agents as they are instead being continuously generated in-situ by ultrasonic cavitation throughout the reactor volume. To optimize the sonochemical synthesis of nanoparticles, understanding the role of radical scavengers is paramount. In this work we demonstrate that optimum scavenger concentrations exist at which the rate of Ag-nanoparticle formation is maximized. Titanyl dosimetry experiments were used in conjunction with Ag-nanoparticle formation rates to determine these optimum scavenger concentrations. It was found that more hydrophobic scavengers require lower optimum concentrations with 1-butanol < 2-propanol < ethanol < methanol < ethylene glycol. However, the optimum concentration is shifted by an order of magnitude towards higher concentrations when pyrolytic decomposition products contribute to the reduction. The reduction rate is also enhanced considerably.

Sonochemical Synthesis of Cu@Pt Bimetallic Nanoparticles.

Reducing the amount of noble metals in catalysts for electrochemical conversion devices is paramount if these devices are to be commercialized. Taking advantage of the high degree of particle property control displayed by the sonochemical method, we set out to synthesize Cu@Pt bimetallic nanocatalysts in an effort to improve the mass activity towards the hydrogen evolution reaction. At least 17 times higher mass activity was found for the carbon supported Cu@Pt bimetallic nanocatalyst (737 mA mg−1, E = −20 mV) compared to carbon supported Pt nanocatalysts prepared with the same ultrasound conditions (44 mA mg−1, E = −20 mV). The synthesis was found to proceed with the sonochemical formation of Cu and Cu2O nanoparticles with the addition of PtCl4 leading to galvanic displacement of the Cu-nanoparticles and the formation of a Pt-shell around the Cu-core.

Sonoactivated polycrystalline Ni electrodes for alkaline oxygen evolution reaction.

The development of cost-effective and active water-splitting electrocatalysts is an essential step toward the realization of sustainable energy. Its success requires an intensive improvement in the kinetics of the anodic half-reaction of the oxygen evolution reaction (OER), which determines the overall system efficiency to a large extent. In this work, we designed a facile and one-route strategy to activate the surface of metallic nickel (Ni) for the OER in alkaline media by ultrasound (24 kHz, 44 W, 60% acoustic amplitude, ultrasonic horn). Sonoactivated Ni showed enhanced OER activity with a much lower potential at + 10 mA cm-2 of + 1.594 V vs. RHE after 30 min ultrasonic treatment compared to + 1.617 V vs. RHE before ultrasonication. In addition, lower charge transfer resistance of 11.1 Ω was observed for sonoactivated Ni as compared to 98.5 Ω for non-sonoactivated Ni. In our conditions, ultrasound did not greatly affect the electrochemical surface area (Aecsa) and Tafel slopes however, the enhancement of OER activity can be due to the formation of free OH• radicals resulting from cavitation bubbles collapsing at the electrode/electrolyte interface.

Frequency controlled agglomeration of pt-nanoparticles in sonochemical synthesis.

Optimizing the surface area of nanoparticles is key to achieving high catalytic activities for electrochemical energy conversion devices. In this work, the frequency range (200 kHz-500 kHz) for maximum sonochemical radical formation was investigated for the sonochemical synthesis of Pt-nanoparticles to assess whether an optimum frequency exists or if the entire range provides reproducible particle properties. Through physical and electrochemical characterization, it was found that the frequency dependent mechanical effects of ultrasound resulted in smaller, more open agglomerates at lower frequencies with agglomerate sizes of (238 ± 4) nm at 210 kHz compared to (274 ± 2) nm at 326 kHz, and electrochemical surface areas of (12.4 ± 0.9) m2g-1 at 210 kHz compared to (3.4 ± 0.5) m2g-1 at 326 kHz. However, the primary particle size (2.1 nm) and the catalytic activity towards hydrogen evolution, (19 ± 2) mV at 10mA cm2,remained unchanged over the entire frequency range. Highly reproducible Pt-nanoparticles are therefore easily attainable within a broad range of ultrasonic frequencies for the sonochemical synthesis route.

Tuning Ni-MoO2 Catalyst-Ionomer and Electrolyte Interaction for Water Electrolyzers with Anion Exchange Membranes.

Tailoring catalyst-ionomer and electrolyte interaction is crucial for the development of anion exchange membrane (AEM) water electrolysis. In this work, the interaction of Ni-MoO2 nanosheets with ionomers and electrolyte cations was investigated. The activity of Ni-MoO2 nanosheets for the hydrogen evolution reaction (HER) increased when tested in 1 M NaOH compared to 1 M KOH; however, it decreased when tested in 0.01 M KOH compared to 1 M KOH electrolyte. The capacitance minimum associated with the potential of zero free charge (pzfc) was shifted negatively from 0.5 to 0.4 V versus RHE when KOH concentration increased from 0.1 mM to 1 M KOH, suggesting a softening of the water in the double-layer to facilitate the OH- transport and faster kinetics of the Volmer step that lead to improved HER activity. The catalyst interaction with cationic moieties in the anion ionomer (or organic electrolytes) can also be rationalized based on the capacitance minimum, because the latter indicates a negatively charged catalyst during the HER, attracting the cationic moieties leading to the blocking of the catalytic sites and lower HER performance. The HER activity of Ni-MoO2 nanosheets is lower in benzyltrimethylammonium hydroxide (BTMAOH) than in tetramethylammonium hydroxide (TMAOH). Anion fumion ionomer and electrolytes with organic cations with benzyl group adsorption (such as BTMAOH) lead to decreased HER activity in comparison with TMAOH and Nafion. By utilizing Ni-MoO2 nanosheet electrodes as a cathode in a full non-platinum group metal (PGM) AEM electrolyzer, a current density of 1.15 A/cm2 at 2 V cell voltage in 1 M KOH at 50 °C was achieved. The electrolyzer showed exceptional stability in 0.1 M KOH for 65 h at 0.5 A/cm2.

Effect of the Synthetic Method on the Properties of Ni-Based Hydrogen Oxidation Catalysts.

The latest progress in alkaline anion-exchange membranes has led to the expectation that less costly catalysts than those of the platinum-group metals may be used in anion-exchange membrane fuel cell devices. In this work, we compare structural properties and the catalytic activity for the hydrogen-oxidation reaction (HOR) for carbon-supported nanoparticles of Ni, Ni3Co, Ni3Cu, and Ni3Fe, synthesized by chemical and solvothermal reduction of metal precursors. The catalysts are well dispersed on the carbon support, with particle diameter in the order of 10 nm, and covered by a layer of oxides and hydroxides. The activity for the HOR was assessed by voltammetry in hydrogen-saturated aqueous solutions of 0.1 mol dm-1 KOH. A substantial activation by potential cycling of the pristine catalysts synthesized by solvothermal reduction is necessary before these become active for the HOR; in situ Raman spectroscopy shows that after activation the surface of the Ni/C, Ni3Fe, and Ni3Co catalysts is fully reduced at 0 V, whereas the surface of the Ni3Cu catalyst is not. The activation procedure had a smaller but negative impact on the catalysts synthesized by chemical reduction. After activation, the exchange-current densities normalized with respect to the ECSA (electrochemically active surface area) were approximately independent of composition but relatively high compared to catalysts of larger particle diameter.

An in situ XAS study of high surface-area IrO2 produced by the polymeric precursor synthesis.

Iridium oxide powders with a surface area of more than 1 m2 g-1 (4 m2 g-2 from the H-UPD charge) and iridium-oxide crystallites less than 10 nm across were synthesized by heat treating gels formed from citric acid, ethylene glycol and dihydrogen hexachloroiridate(iv) in air. The characteristics of the resulting material was found to be strongly dependent on the heat-treatment step in the synthesis. A single heat-treatment of the gel resulted in a material with a substantial fraction of elemental iridium metal, i.e. iridium in oxidation state zero (Ir0). Post-synthesis modification of the powder by potential cycling resulted in oxidation peaks consistent with the conversion of the metal phase to iridium oxide. Linear combination of the near-edge part of the X-ray absorption data (X-ray absorption near-edge spectroscopy, XANES) collected in situ during potential cycling and an analysis of the extended X-ray fine-structure (EXAFS) part of the spectrum showed that the overall metal fraction was not significantly affected by the cycling. The oxidation of the metal phase is therefore limited to a thin layer of oxide at the metal surface, and a significant part of the iridium is left inactive. A modification of the heat treatment procedure of the sample resulted in iridium oxide containing only insignificant amounts of elemental iridium metal.

Strategies for the analysis of the elemental metal fraction of Ir and Ru oxides via XRD, XANES, and EXAFS.

Iridium and ruthenium oxide are active electrocatalysts for oxygen evolution. The relation between preparation method, structure, and behavior of mixed oxides of iridium and ruthenium are of interest in order to obtain active and stable catalysts. In this work the structure of mixed Ru-Ir oxides synthesized by the polymeric precursor method, which involves the formation of a gel containing the metal precursors and subsequent heat-treatment in air, was studied for the IrxRu1-xO2 system. An in-depth analysis of X-ray diffraction (XRD) and X-ray absorption (XAS) data, including EXAFS and linear combination of XANES, shows that the polymeric precursor synthesis method is capable of providing an intimate mixing of Ir and Ru in the catalyst. In addition to the oxide phase, metal phases, i.e. with Ru or Ir or both in oxidation state zero (Ir(fcc) and Ru(hcp)), were also found in the product materials. Facing complex structures such as some of those synthesized here, we have shown that a representation of shells with more than one atom type are efficiently represented using mixed sites, i.e. including scattering contributions from several elements in a site corresponding to a partial occupancy of the site by these elements, this method forming a very efficient basis for analyzing EXAFS data.

Renewable CO2 recycling and synthetic fuel production in a marine environment.

A massive reduction in CO2 emissions from fossil fuel burning is required to limit the extent of global warming. However, carbon-based liquid fuels will in the foreseeable future continue to be important energy storage media. We propose a combination of largely existing technologies to use solar energy to recycle atmospheric CO2 into a liquid fuel. Our concept is clusters of marine-based floating islands, on which photovoltaic cells convert sunlight into electrical energy to produce H2 and to extract CO2 from seawater, where it is in equilibrium with the atmosphere. These gases are then reacted to form the energy carrier methanol, which is conveniently shipped to the end consumer. The present work initiates the development of this concept and highlights relevant questions in physics, chemistry, and mechanics.

Towards a highly-efficient fuel-cell catalyst: optimization of Pt particle size, supports and surface-oxygen group concentration.

In the present work, methanol oxidation reaction was investigated on Pt particles of various diameters on carbon-nanofibers and carbon-black supports with different surface-oxygen concentrations, aiming for a better understanding of the relationship between the catalyst properties and the electrochemical performance. The pre-synthesized Pt nanoparticles in ethylene glycol, prepared by the polyol method without using any capping agents, were deposited on different carbon supports. Removal of oxygen-groups from the carbon supports had profound positive effects on not only the Pt dispersion but also the specific activity. The edge structures on the stacked graphene sheets in the platelet carbon-nanofibers provided a strong interaction with the Pt particles, significantly reconstructing them in the process. Such reconstruction resulted in the formation of more plated Pt particles on the CNF than on the carbon-black and exposure of more Pt atoms with relatively high co-ordination numbers, and thereby higher specific activity. Owing to the combined advantages of optimum Pt particle diameter, an oxygen-free surface and the unique properties of CNFs, Pt supported on heat-treated CNFs exhibited a higher mass activity twice of that of its commercial counterpart.