Recovering struvite from livestock wastewater by fluidized-bed homogeneous crystallization as a pre-treatment process to sludge co-digestion.

Livestock wastewater can contain high levels of phosphates and trace amounts of various ionic species harming the environment and human health. These ions can be successfully removed from livestock effluent and recovered in a non-toxic crystal form via crystallization. The fluidized bed homogeneous crystallization (FBHC) technology is a cutting-edge pretreatment method that removes phosphate and ammonium by crystallizing struvite. The findings demonstrated a 37% removal for ammonium solutions alone, 38% with copper, 35% with zinc, and 33% when copper and zinc were present, while the crystallization efficiency was achieved at 35%, 33% with copper, 28% with zinc, and 26% with copper and zinc. For phosphate-containing solutions, 95% was removed, 81% with copper, 96% with zinc, and 88% with copper and zinc. Similarly, crystallization efficiency was attained at 87%, 60% with copper, 94% with zinc, and 81% when copper and zinc were combined with phosphates. For ammonium solutions, copper and zinc reduced the removal and crystallization efficiency at constant pH and increased at increasing pH. For phosphate solutions, the removal and crystallization efficiencies increased at increasing pH. However, zinc ions resulted in the highest removal, and crystallization efficiency for phosphate solutions was attained. Based on SEM, EDS, XRD, and XPS analyses, the peaks revealed the presence of struvite in the form of magnesium ammonium phosphate.

Competitive effect of copper and nickel recovery with carbonate in the fluidized-bed homogeneous granulation process.

With the rapid growth of the world's informatics innovation, printed circuit boards (PCBs) processing produces wastewaters with copper and nickel ions. This study aims to remove and recover copper and nickel ions from synthetic PCB wastewater using a fluidized-bed homogeneous granulation process (FBHGP). FBHGP is an advanced green technology that removes copper and nickel and transforms the sludge into a hard granule. The impacts on the removal and granulation of copper and nickel of the initial operating pH, molar ratio (MR) of precipitant to metal, and precipitant flow rate have been evaluated. The highest copper removal was attained at 97% at pH of 6.5 and 98% copper removal at an MR of 2.0 and 10 mL·min-1. A 93% copper granulation was achieved at the same pH, while a 94% copper granulation was also achieved at the same MR and precipitant flow rate. At a pH of 7.5, 85% nickel removal and 74% granulation were attained for a nickel. At an MR of 1.75, 82% and 74% were the highest removal and granulation. While at 25 mL·min-1, the highest removal was 83%, and 73% nickel granulation was achieved. Copper has been successfully recovered from synthetic PCB wastewater using FBHGP. At the same time, nickel needs a multi-step FBR, which is more suitable for the recovery of nickel under the same conditions applied during the same period.

Enhanced recovery of aluminum from wastewater using a fluidized bed homogeneously dispersed granular reactor.

The recovery of aluminum from wastewater is one of the main environmental issues that need to be addressed in the aluminum finishing industry. A new technique of converting a soft slurry into hard granules using the homogeneous granulation process in the fluidized-bed reactor (FBR) can respond to this problem. It is a better method of remediation than producing a slurry containing 70% water. This study deals with the recovery of aluminum from aqueous solutions using Fluidized-bed homogeneous granulation process (FBHGP) without seeds. The hydraulic operating conditions were optimized using Box-Behnken Design (BBD) to attain the optimum aluminum removal (AR%) and granulation ratio (GR%). Optimum values of AR% = 98.8% and GR% = 96.9% were attained at the following conditions: influent aluminum concentration, 334.1 mg L-1; precipitant pH, 10.4; molar ratio (MR) of precipitant to metal [OH-]in/[Al3+]in, 2.5. The characteristics of the granules were comparable with those of orthorhombic structure of aluminum oxide (Al2.66O4). FBHGP was proven to be effective as dictated by the reaction mechanism in the recovery of aluminum from aluminum-rich aqueous solutions.

Removal of nickel by homogeneous granulation in a fluidized-bed reactor.

Heavy metal removal is a significant task that protects our water resources. Fluidized-bed homogeneous granulation process (FBHGP) was used to treat nickel containing wastewaters by recovering nickel in the form of nickel carbonate hydroxide granules with low moisture content rather than soft sludge. This study investigated nickel removal and recovery through HFBGP by determining the effects of varying influent nickel concentrations, [CO32-: Ni2+] molar ratios, and pH of the precipitant. This was conducted in a continuous process using a laboratory scale fluidized-bed reactor that determined the effects driven by supersaturation. The best operating conditions that resulted in a 98.8% nickel removal and 97.8% granulation efficiency were 200 mg L-1 influent nickel concentration, 2.0 M R of [CO3-2:Ni+2], and 10.7 pH of precipitant. Based on SEM analysis, the granules formed have sizes between 0.50 mm and 0.15 mm. EDS results showed that the atomic percentages of nickel carbon, and hydrogen were ∼50%, ∼9-12%, and ∼35% respectively, representing the nickel carbonate compound. The XRD results showed the low symmetry of the granules formed that confirmed the characteristics of nullaginite mineral of Ni2(CO3)(OH)2.