Performance Improvement for the CuCrZr Alloy Produced by Laser Powder Bed Fusion Using the Remelting Process.

Owing to the high optical reflectivity of copper powder, the high-performance fabrication of copper alloys in the laser additive manufacturing (AM) field is problematic. To tackle this issue, this study employs the remelting process during laser powder bed fusion AM to fabricate defect-free and high-performance CuCrZr alloy. Compared to the non-remelting process, the remelting process yields finer grains, smaller precipitates, denser dislocations, and smaller dislocation cells. It realizes not only the dense molding of high laser reflectivity powders but also excellent mechanical properties and electrical conductivity (with an ultimate tensile strength of 329 MPa and conductivity of 96% IACS) without post-heat treatment. Furthermore, this study elucidates the influence of complex thermal gradients and multiple thermal cycles on the manufacturing process under the remelting process, as well as the internal mechanisms of microstructure evolution and performance improvement.

Stability Analysis of Metal Active-Gas Welding Short-Circuiting Transfer Based on Input Pulsating Energy.

In this study, a platform for a welding experiment, used to collect input and output electrical signals, was constructed, and the algorithm for the input pulsating energy interpolation line (IPEI) was given. Experiments with MAG surface straight line welding were conducted at various voltages. Analysis of the IPEI in relation to the welding current was performed while combining real-world welding occurrences with high-speed camera images of droplet transfer. It was established that the IPEI can be employed as a characteristic parameter to assess the stability of the short-circuiting transfer process in MAG welding. The three criteria for assessing the stability were the spectrum, approximation entropy, and coefficient of variation. A comparative analysis was conducted on each of these approaches. It was determined that the most effective technique is approximation entropy. The approximation entropy of the welding current and IPEI are also highly consistent, with a correlation coefficient as high as 0.9889.

Achieving thermally stable nanoparticles in chemically complex alloys via controllable sluggish lattice diffusion.

Nanoparticle strengthening provides a crucial basis for developing high-performance structural materials with potentially superb mechanical properties for structural applications. However, the general wisdom often fails to work well due to the poor thermal stability of nanoparticles, and the rapid coarsening of these particles will lead to the accelerated failures of these materials especially at elevated temperatures. Here, we demonstrate a strategy to achieve ultra-stable nanoparticles at 800~1000 °C in a Ni59.9-xCoxFe13Cr15Al6Ti6B0.1 (at.%) chemically complex alloy, resulting from the controllable sluggish lattice diffusion (SLD) effect. Our diffusion kinetic simulations reveal that the Co element leads to a significant reduction in the interdiffusion coefficients of all the main elements, especially for the Al element, with a maximum of up to 5 orders of magnitude. Utilizing first-principles calculations, we further unveil the incompressibility of Al induced by the increased concentration of Co plays a critical role in controlling the SLD effect. These findings are useful for providing advances in the design of novel structural alloys with extraordinary property-microstructure stability combinations for structural applications.

Extreme Environmental Thermal Shock Induced Dislocation-Rich Pt Nanoparticles Boosting Hydrogen Evolution Reaction.

Crystal structure engineering of nanomaterials is crucial for the design of electrocatalysts. Inducing dislocations is an efficient approach to generate strain effects in nanomaterials to optimize the crystal and electronic structures and improve the catalytic properties. However, it is almost impossible to produce and retain dislocations in commercial mainstream catalysts, such as single metal platinum (Pt) catalysts. In this work, a non-equilibrium high-temperature (>1400 K) thermal-shock method is reported to induce rich dislocations in Pt nanocrystals (Dr-Pt). The method is performed in an extreme environment (≈77 K) created by liquid nitrogen. The dislocations induced within milliseconds by thermal and structural stress during the crystallization process are kinetically frozen at an ultrafast cooling rate. The high-energy surface structures with dislocation-induced strain effects can prevent surface restructuring during catalysis. The findings indicate that a novel extreme environmental high-temperature thermal-shock method can successfully introduce rich dislocations in Pt nanoparticles and significantly boost its hydrogen evolution reaction performance.