ABSTRACT
The variable speed transmission system employs compound planetary gear trains and clutches. Compared to traditional aviation transmission systems, the added control parts in the variable transmission system result in a stronger coupling between components and more complex dynamic response characteristics. Modeling using the central mass method is complex and abstract. This study proposes a bond graph-based method for modeling and analyzing the dynamic behavior of the variable transmission system. The transmission system is divided into multiple component-level real-time dynamic models, and obtain a nonlinear multi-energy domain shift dynamic models based on energy flow paths coupling. The mathematical model is numerically solved using the Runge-Kutta method. Simulation results show that there is a delay in the speed response during the shifting process. Further analysis reveals that this "give and take" phenomenon is related to the mechanical structure and passive working principle of the one-way clutch. Subsequently, the time-domain response of the output speed under the hydraulic loading characteristic curves of linear, exponential, S-shaped, and composite functions, as well as the clutch torque, were studied. The impact of different hydraulic loading durations based on the exponential curve on component speed and torque was also analyzed. The simulation results provide a theoretical basis for designing low-shift impact, high-reliability, and high-performance variable transmission systems.
ABSTRACT
In wire electrical discharge machining, due to the random distribution of the insulating SiC particles, frequent wire rupture, low machining efficiency and surface quality when the common brass wire electrode (BWE) is used to process high-volume content SiCp/Al composite often appears. To address this issue, this paper proposes a new preparation method of zinc coating and surface microstructure on wire electrodes (ZCSMWE). The preparation process of ZCSMWE includes casting, coating, annealing and plastic processing. The experimental results show that, compared with BWE, ZCSMWE can increase material removal rate (MRR) by 16.67%, reduce surface roughness (Ra) by 21.18% and reduce wire rupture under the same discharge parameters. The analysis of workpiece surface topography shows that ZCSMWE can significantly decrease the recast layer and microcrack on the machined surface. The improvement mechanism of ZCSMWE main includes: The low work function zinc can promote the forming of the discharge channel. The vaporization of low boiling temperature zinc can reduce the temperature of the discharge gap and promote the ejecting of workpiece material. In addition, the surface microstructure on ZCSMWE can make the discharge spark more uniformly distributed and increase the proportion of the effective discharge, which contributes to making the discharge crater on the workpiece and wire electrode shallower and more uniform. The surface microstructure on ZCSMWE can also effectively improve the dielectric circulation, which can promote discharge debris to be expelled out and reduce the temperature in the discharge gap. Then, the wire rupture and microcracks on the workpiece surface can be reduced.
ABSTRACT
Sterilization is of great importance to prevent the spread and resurgence of the COVID-19, yet sterilization methods are all energy intensive in general. Steam sterilization is easily maintained and can be applied in various scenarios with less residual pollution. However, the current steam generator (so called boiler) has brought many energy and environmental concerns. With the investigation on steam sterilization's features, this study proposed a clean and flexible steam generation system with the air source heat pump and water vapor compressor, and the system can be further simplified through the combination with district heating pipeline. The critical design parameters and simulated performance of the system are evaluated and optimized through a MATLAB simulation, and a prototype was built with experimental performance assessing. The results show the system has an average boiler efficiency of over 170% when the ambient temperature varies from 5 °C to 35 °C and the temperature of outlet steam is above 110 °C, and has the best economic performance when the operating period is above 3 years. Furthermore, the air-source heat pump boiler system is proved to effectively respond to the surging sterilization demands during the peaks of the COVID-19 pandemic and is well consistent with the UN Sustainable Development Goals.
