ABSTRACT
Arc floating in surface flashover can be controlled by reducing the interfacial charge-transfer resistance of ceramics. However, thus far, only a few studies have been conducted on methods of treating ceramic surfaces directly to reduce the interfacial charge-transfer resistance. Herein, we explore the flash sintering behavior of a ceramic surface (3 mol% yttria-stabilized zirconia (3YSZ)) onto which loose metal (iron) powder was spread prior to flash sintering at room temperature (25 °C). The iron powder acts as a conductive phase that accelerates the start of flash sintering while also doping the ceramic phase during the sintering process. Notably, the iron powder substantially reduces the transition time from the arc stage to the flash stage from 13.50 to 8.22 s. The surface temperature (~1600 °C) of the ceramic substrate is sufficiently high to melt the iron powder. The molten metal then reacts with the ceramic surface, causing iron ions to substitute Zr4+ ions and promoting rapid densification. The YSZ grains in the metal-infiltrated area grow exceptionally fast. The results demonstrate that spreading metal powder onto a ceramic surface prior to flash sintering can enable the metal to enter the ceramic pores, which will be of significance in developing and enhancing ceramic-metal powder processing techniques.
ABSTRACT
(Mg, Co, Ni, Cu, Zn)1-xLixO is a type of high-entropy oxide that has high ionic conductivity at room temperature and is used as a solid electrolyte. (Mg, Co, Ni, Cu, Zn)1-xLixO was successfully synthesized from precursor powder by applying reactive flash sintering for less than 4 min at room temperature (25 °C). AC and DC electric fields were independently applied to sinter ceramic samples; consequently, AC and DC electric field application resulted in relative densities that exceeded 90% and 80%, respectively. X-ray diffraction spectra of samples revealed the existence of a clear halite structure with an insignificant impurity phase, proving that (Mg, Co, Ni, Cu, Zn)1-xLixO crystals were successfully produced.
ABSTRACT
Ceramic flash sintering with a strong electric field at room temperature is the most attractive method. This paper presents the flash sintering of ZnO ceramics at room temperature by the application of a 3-kV/cm electric field after a dropwise addition of ethanol. This method is simple and easy to control. The density of the specimen exceeded 96% after 30 s of sintering. No significant difference was observed in the initiation voltage of flash sintering with and without the dropwise addition of ethanol. Ethanol burns upon dropwise addition, causing a discharge to first occur far from the location of the dropwise addition, followed by glowing and heating up, which causes the temperature of the entire specimen to rise.