ABSTRACT
The large size of K+ ions (1.38 Å) sets a challenge in achieving high kinetics and long lifespan of potassium storage devices. Here, a fibrous ZrO2 membrane is utilized as a reactive template to construct a dual-carbon K-ion capacitor. Unlike graphite, ZrO2-catalyzed graphitic carbon presents a relatively disordered layer arrangement with an expanded interlayer spacing of 0.378 nm to accommodate K+ insertion/extraction. Pyridine-derived nitrogen sites can locally store K-ions without disrupting the formation of stage-1 graphite intercalation compounds (GICs). Consequently, N-doped hollow graphitic carbon fiber achieves a K+-storage capacity (primarily below 1 V), which is 1.5 time that of commercial graphite. Potassium-ion hybrid capacitors are assembled using the hollow carbon fiber electrodes and the ZrO2 nanofiber membrane as the separator. The capacitor exhibits a high power of 40 000 W kg-1, full charge in 8.5 s, 93% capacity retention after 5000 cycles at 2 A g-1, and a low self-discharge rate of 8.6 mV h-1. The scalability and high performance of the lattice-expanded tubular carbon electrodes underscores may advance the practical potassium-ion capacitors.
ABSTRACT
A chopped ZrO2 fiber (ZrO2(f)) reinforced CaO-based integral ceramic mold was successfully fabricated by stereolithography (SLA) and tert-butyl alcohol (TBA)-based gel-casting, and the effect of chopped ZrO2(f) content on properties of the ceramic mold was investigated. The results show that the ZrO2(f) content had a significant effect on the viscosity of CaO-based ceramic slurry, which directly affects the filling ability of slurry in complex structures of the integral mold. The tiny structures of the ceramic mold cannot be filled completely with a ZrO2(f) content exceeding 3 vol %. The sample fabricated with 3 vol % fiber content showed a harmonious microstructure and exhibited an excellent comprehensive performance with 25 °C bending strength of 22.88 MPa, an 1200 °C bending strength of 15.74 MPa, a 1200 °C deflection of 0.86 mm, and a sintering shrinkage of 0.40%, which can meet the requirements of casting very well.