Preparation and Properties of PA10T/PPO Blends Compatibilized with SEBS-g-MAH.

Plant-derived PA10T is regarded as one of the most promising semi-aromatic polyamides; however, shortcomings, including low dimensional accuracy, high moisture absorption, and relatively high dielectric constant and loss, have impeded its extensive utilization. Polymer blending is a versatile and cost-effective method to fabricate new polymeric materials with excellent comprehensive performance. In this study, various ratios of PA10T/PPO blends were fabricated via melt blending with the addition of a SEBS-g-MAH compatibilizer. Molau test and scanning electron microscopy (SEM) were employed to study the influence of SEBS-g-MAH on the compatibility of PA10T and PPO. These studies indicated that SEBS-g-MAH effectively refines the domain size of the dispersed PPO phase and improves the dispersion stability of PPO particles within a hexafluoroisopropanol solvent. This result was attributed to the in situ formation of the SEBS-g-PA10T copolymer, which serves as a compatibilizer. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) results showed that the melting-crystallization behavior and thermal stability of blends closely resembled that of pure PA10T. Dynamic mechanical analysis (DMA) revealed that as the PPO content increased, there was a decrease in the glass transition temperature and storage modulus of PA10T. The water absorption rate, injection molding shrinkage, dielectric properties, and mechanical strength of blends were also systematically investigated. As the PPO content increased from 10% to 40%, the dielectric loss at 2.5 GHz decreased significantly from 0.00866 to 0.00572, while the notched Izod impact strength increased from 7.9 kJ/m2 to 13.7 kJ/m2.

Enhancing Mechanical Performance of High-Density Polyethylene at Different Environmental Conditions with Outstanding Foamability through In-Situ Rubber Nanofibrillation: Exploring the Impact of Interface Modification.

In this study, we utilized in situ nanofibrillation of thermoplastic polyester ether elastomer (TPEE) within a high-density polyethylene (HDPE) matrix to enhance the rheological properties, foamability, and mechanical characteristics of the HDPE nanocomposite at both room and subzero temperatures. Due to the inherent polarity differences between these two components, TPEE is thermodynamically incompatible with the nonpolar HDPE. To address this compatibility issue, we employed a compatibilizer, styrene/ethylene-butylene/styrene copolymer-grafted maleic anhydride (SEBS-g-MA), to reduce the interfacial tension between the two blend components. In the initial step, we prepared a 10% masterbatch of HDPE/TPEE with and without the compatibilizer using a twin-screw extruder. Subsequently, we processed the 10% masterbatch further through spun bonding to create fiber-in-fiber composites. Scanning electron microscopy (SEM) analysis revealed a significant reduction in the spherical size of HDPE/TPEE particles following the inclusion of SEBS-g-MA, as well as a much smaller TPEE nanofiber size (approximately 60-70 nm for 5% TPEE). Moreover, extensional rheological testing revealed a notable enhancement in extensional rheological properties, with strain-hardening behavior being more pronounced in the compatibilized nanofibrillar composites compared to the noncompatibilized ones. SEM images of the foam structures depicted substantial improvement in the foamability of HDPE in terms of the cell size and density following the nanofibrillation process and the use of the compatibilizer. Ultimately, the in situ rubber fibrillation and enhancement of HDPE and TPEE interface using a compatibilizer led to increasing the HDPE ductility at room and subzero temperatures while maintaining its stiffness.

Fractionated lignin as a green compatibilizer to improve the compatibility of poly (butylene adipate-co-terephthalate) /polylactic acid composites.

Blending poly (butylene adipate-co-terephthalate) (PBAT) and polylactic acid (PLA) is a cost-effective strategy to obtain biodegradable plastic with complementary properties. However, the incompatibility between PBAT and PLA is a great challenge for fabricating high-performance composite films. Herein, the ethyl acetate fractionated lignin with the small glass transition temperature and low molecular weight was achieved and incorporated into the PBAT/PLA composite as a compatibilizer. The fractionated lignin can be uniformly dispersed within the PBAT/PLA matrix through a melt blending process and interact with the molecular chain of PBAT and PLA as a bonding bridge, which enhances the intermolecular interactions and reduces the interfacial tension of PBAT/PLA. By adding fractionated lignin, the tensile strength of the PBAT/PLA composite increased by 35.4 % and the yield strength increased by 37.7 %. Owing to lignin, the composite films possessed the ultraviolet shielding function and exhibited better water vapor barrier properties (1.73 ± 0.08 × 10-13 g·cm/cm2·s·Pa). This work conclusively demonstrated that fractionated lignin can be used as a green compatibilizer and a low-cost functional filler for PBAT/PLA materials, and provides guidance for the application of lignin in biodegradable plastics.

Compatibilization of Cellulose Nanocrystal-Reinforced Natural Rubber Nanocomposite by Modified Natural Rubber.

Due to global warming and environmental concerns, developing a fully bio-based nanocomposite is an attractive issue. In this work, the cellulose nanocrystals (CNCs) extracted from Luffa cylindrica, a renewable resource, were explored as a bio-based reinforcing filler in natural rubber (NR) nanocomposites. In addition, modified natural rubber was explored as a potential compatibilizer to assist the filler dispersion in the rubber nanocomposite. The effect of the CNC content (0-15 phr) on cure characteristics and the mechanical, dynamic, and thermal properties of NR/CNC nanocomposites was investigated. The results showed that the scorch time and cure time of the nanocomposites increased with increased CNC contents. The optimum tensile strength of NR nanocomposites having 5 phr of the CNC (NR-CNC5) was 20.60% higher than the corresponding unfilled NR vulcanizate, which was related to the increased crosslink density of the rubber nanocomposite. The incorporation of oxidized-degraded NR (ODNR) as a compatibilizer in the NR-CNC5 nanocomposite exhibited a considerably reduced cure time, which will lead to energy conservation during production. Moreover, the cure rate index of NR-CNC5-ODNR is much higher than using a petroleum-based silane coupling agent (Si69) as a compatibilizer in the NR-CNC5 nanocomposite. The good filler dispersion in the NR-CNC5 nanocomposite compatibilized by ODNR is comparable to the use of Si69, evidenced by scanning electron microscopy. There is, therefore, a good potential for the use of modified NR as a bio-based compatibilizer for rubber nanocomposites.

Bio-based epoxidized soybean oil branched cardanol ethers as compatibilizers of polybutylene succinate (PBS)/polyglycolic acid (PGA) blends.

Blending poly(butylene succinate) (PBS) with another biodegradable polymer, polyglycolic acid (PGA), has been demonstrated to improve the barrier performance of PBS. However, blending these two polymers poses a challenge because of their incompatibility and large difference of their melting temperatures. In this study, we synthesized epoxidized soybean oil branched cardanol ether (ESOn-ECD), a bio-based and environmentally friendly compatibilizer, and used it to enhance the compatibility of PBS/PGA blends. It was demonstrated that the terminal carboxyl/hydroxyl groups of PBS and PGA can react with ESOn-ECD in situ, leading to branching and chain extension of PBS and PGA. The addition of ESO3-ECD to the blend considerably diminished the dispersed phase of PGA. Specifically, in comparison to the PBS/PGA blend without a compatibilizer, the diameter of the PGA phase decreased from 2.04 µm to 0.45 µm after the addition of 0.7 phr of ESO3-ECD, and the boundary between the two phases became difficult to distinguish. Additionally, the mechanical properties of the blends were improved after addition of ESO3-ECD. This research expands the potential applications of these materials and promotes the use of bio-based components in blend formulations.

Interfacial Activity of Janus Particle: Unity of Molecular Surfactant and Homogeneous Particle.

Janus particles with different compositions and properties segmented to different regions on the surface of one objector provide more opportunities for interfacial engineering. As a novel interfacial active material, Janus particles integrate the amphiphilic properties of molecular surfactants and the Pickering effect of homogeneous particles. In this research, the outstanding properties of Janus particles on various interfaces are examined from both theoretical and practical perspectives, and the advantages of Janus particles over molecular surfactants and homogeneous particle surfactants are analyzed. We believe that Janus particles are ideal tools for interface regulation and functionalization in the future.

FT-IR measurement as a simple tool for following formation of acidic functional groups in maleic anhydride containing polymers.

Titration is a measurement for maleic-anhydride containing polymers with significant chemicals consumption, time and human resource requirement meanwhile all the carbonyl groups have to be supposed to be in the cyclic form but it is not always the situation. Core of the FT-IR method has been determination of carbonyl groups in various chemical environments. The FT-IR method is developed to obtain more precise and prompt results about anhydride rings in the copolymer chain than with titration in the whole coupling number range with minimal chemicals consumption. Quantitatively apprising FT-IR results peaks of carbonyl groups have been considered since those yield well-isolated and high intensity peaks in the spectrum. Two distinct methods have been adopted for integration of areas under the selected stretching vibrations. Not all the anhydrides have been supposed to be in ring form in the copolymers but partially in acidic form that can be only taken into account by double counting during titration instead of the correctly single counting. FT-IR spectrum has been feasible for tracing that progress but titration isn't. Moreover, if difference between acid number from titration and FT-IR methods based on the chemical structure is high compatibilizing additive synthesis requires excess of reagents.•A method enabling the identification of carbonyl groups in maleic-anhydride containing polymers in various chemical environment without chemical consumption.•The method is based on the calculation of functional group ratios applying the integrated area of selected absorption peaks.

Combined Effect of Poly(lactic acid)-Grafted Maleic Anhydride Compatibilizer and Halloysite Nanotubes on Morphology and Properties of Polylactide/Poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) Blends.

Given the global challenge of plastic pollution, the development of new bioplastics to replace conventional polymers has become a priority. It is therefore essential to achieve a balance in the performances of biopolymers in order to improve their commercial availability. In this topic, this study aims to investigate the morphology and properties of poly(lactic acid) (PLA)/ poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) (at a ratio of 75/25 (w/w)) blends reinforced with halloysite nanotubes (HNTs) and compatibilized with poly(lactic acid)-grafted maleic anhydride (PLA-g-MA). HNTs and PLA-g-MA were added to the polymer blend at 5 and 10 wt.%, respectively, and everything was processed via melt compounding. A scanning electron microscopy (SEM) analysis shows that HNTs are preferentially localized in PHBHHx nodules rather than in the PLA matrix due to its higher wettability. When HNTs are combined with PLA-g-MA, a finer and a more homogeneous morphology is observed, resulting in a reduction in the size of PHBHHx nodules. The presence of HNTs in the polymer blend improves the impact strength from 12.7 to 20.9 kJ/mm2. Further, with the addition of PLA-g-MA to PLA/PHBHHX/HNT nanocomposites, the tensile strength, elongation at break, and impact strength all improve significantly, rising from roughly 42 MPa, 14.5%, and 20.9 kJ/mm2 to nearly 46 MPa, 18.2%, and 31.2 kJ/mm2, respectively. This is consistent with the data obtained via dynamic mechanical analysis (DMA). The thermal stability of the compatibilized blend reinforced with HNTs is also improved compared to the non-compatibilized one. Overall, this study highlights the effectiveness of combining HNTs and PLA-g-AM for the properties enhancement of PLA/PHBHHx blends.

Effect of Different Compatibilizers on the Mechanical, Flame Retardant, and Rheological Properties of Highly Filled Linear Low-Density Polyethylene/Magnesium Hydroxide Composites.

Maleic anhydride-modified homopolymerized polypropylene (PP-g-MAH) and maleic anhydride-modified polyolefin elastomer (POE-g-MAH) were used as bulking agents to improve the poor processing and mechanical properties of highly filled composites due to high filler content. In this study, a series of linear low-density polyethylene (LLDPE)/magnesium hydroxide (MH) composites were prepared by the melt blending method, and the effects of the compatibilizer on the mechanical properties, flame retardancy, and rheological behavior of the composites were investigated. The addition of the compatibilizer decreased the limiting oxygen index (LOI) values of the composites, but they were all greater than 30.00%, which belonged to the flame retardant grade. Mechanical property tests showed that the addition of the compatibilizer significantly increased the tensile and impact strengths of the LLDPE/60MH (MH addition of 60 wt%) composites. Specifically, the addition of 5 wt% POE-g-MAH increased 154.07% and 415.47% compared to the LLDPE/60MH composites, respectively. The rotational rheology test showed that the addition of the compatibilizer could effectively improve the processing flow properties of the composites. However, due to the hydrocarbon structure of the compatibilizer, its flame retardant properties were adversely affected. This study provides a strategy that can improve the processing and mechanical properties of highly filled composites.

From Waste Vegetable Oil to a Green Compatibilizer for HDPE/PA6 Blends.

When properly compatibilized, the blending of polyethylene (PE) and polyamide (PA) leads to materials that combine low prices, suitable processability, impact resistance, and attractive mechanical properties. Moreover, the possibility of using these polymers without prior separation may be a suitable opportunity for their recycling. In this work, the use of an epoxidized waste vegetable oil (EWVO) was investigated as a green compatibilizer precursor (CP) for the reactive blending of a high-density PE (HDPE) with a polyamide-6 (PA6). EWVO was synthesized from waste vegetable cooking oil (WVO) using ion-exchange resin (Amberlite) as a heterogeneous catalyst. HDPE/PA6 blends were produced with different weight ratios (25/75, 75/25, 85/15) and amounts of EWVO (1, 2, 5 phr). Samples with WVO or a commercial fossil-based CP were also prepared for comparison. All the blends were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), rheology, and mechanical tests. In the case of HDPE/PA6 75/25 and 85/15 blends, the addition of EWVO at 2 phr showed a satisfactory compatibilizing effect, thus yielding a material with improved mechanical properties with respect to the blend without compatibilizer. On the contrary, the HDPE/PA6 25/75 ratio yielded a material with a high degree of crosslinking that could not be further processed or characterized. In conclusion, the results showed that EWVO had a suitable compatibilizing effect in HDPE/PA6 blends with high HDPE content, while it resulted in unsuitable for blends with high content of PA6.

Synergism Effect between Nanofibrillation and Interface Tuning on the Stiffness-Toughness Balance of Rubber-Toughened Polymer Nanocomposites: A Multiscale Analysis.

As the design and scalable technology development of tough, yet stiff, polymer nanocomposites receive attention in the automotive industry, fundamental understating of underlying toughening mechanisms at the nanoscale is inevitable. However, mechanical tests on rubber-toughened nanocomposites have shown that their overall fracture properties are significantly smaller than theoretical predictions. Our previous study showed that major factors in this regard are the simultaneous operation of different toughening mechanisms and the nanostructural features of the interface. As a result, it may be necessary to employ multiscale and multimechanism modeling strategies to accurately account for the contribution of each toughening mechanism. In this study, the effects of nanofibrillation (i.e., size, orientation, and dispersion) and interfacial tuning on the mechanical properties of nanofibrillated rubber-toughened nanocomposites are examined using molecular dynamics (MD) simulations. We report that by interfacial modification via grafting compatibilizer at the interface, nanofibrillated rubber-toughened polypropylene (PP) nanocomposite can achieve superior mechanical properties as a result of enhanced interfacial load transfer. Compared to pure ethylene propylene diene monomer rubber (EPDM)/PP system, an increase of 49% in energy absorbed per unit volume during fracture was achieved for 30% functionalized nanocomposites. Such an increase in energy dissipation was caused by a transition in the dominant crack propagation mechanism from interfacial slippage to crack-arresting behavior, owing to enhanced interfacial adhesion. MD simulations in conjunction with the multiscale model revealed that such a change in mechanism is caused by the formation of strong covalent bonds, interfacial friction, and the presence of a highly entangled polymeric network at the interface. Although the multiscale framework can be viewed as a road map for modeling the interface of various nanocomposite systems, the results obtained from our study may offer valuable insights for developing robust and scalable fabrication processes for nanofibrillated rubber-toughened nanocomposite structures, which pose significant technological challenges.

Effect of LNR-g-MMA on the Mechanical Properties and Lifetime Estimation of PLA/PP Blends.

Polylactide (PLA) polymer, polypropylene (PP) polymer, and a PLA/PP (70:30 wt%) blend, with liquid natural rubber-graft-methy methacrylate (LNR-g-MMA) of 0.0, 2.5, 5.0, and 10.0 phr as compatibilizers, were prepared by internal mixing and compression molding. The effect of LNR-g-MMA content on the morphology, mechanical properties, water absorption, thermal degradation, and a lifetime of blends based on PLA and PP was investigated. Scanning electron microscopy (SEM) revealed that the PLA/PP blend underwent phase separation, and the presence of LNR-g-MMA in the PLA/PP blend showed a more homogenized and refined blend morphology. Hence, the addition of LNR-g-MMA was used as a compatibilizer to induce miscibility in the PLA/PP blend. The values of tensile strength, elongation at break, and impact strength of the polymer blends increased, whereas water absorption values decreased with increased LNR-g-MMA content. Thermal degradation kinetics was studied over a temperature range of 50-800 °C with multiple heating rates. The results demonstrated that the thermal stability of blends without LNR-g-MMA was greater than that of blends with LNR-g-MMA and that the thermal stability decreased with increasing LNR-g-MMA content. The activation energy (Ea) was calculated by using the Kissinger-Akahira-Sunose method. The Ea value of PLA was much lower than that of PP, and incorporating PP in the PLA matrix increased the Ea. The addition of LNR-g-MMA to the PLA/PP blend decreased the Ea. The lifetime of PLA/PP blends was reduced with the addition of LNR-g-MMA.

Structural features and mechanism of crystallization of nanocomposites based on maleinated high density polyethylene and carbon black.

The results of studying the structural features of nanocomposites by electron microscopy, X-ray diffraction analysis, derivatography and stepwise dilatometry are presented. The kinetic regularities of crystallization of nanocomposites based on Exxelor PE 1040-modified high density polyethylene HDPE* and carbon black (CB) are considered by the method of stepwise dilatometry: the dependence of specific volume on temperature. Dilatometric studies were carried out in the temperature range of 20-210 °C. The concentration of nanoparticles was varied within 1.0, 3.0, 5.0, 10, and 20 wt%. In the process of studying the temperature dependence of the specific volume of nanocomposites, it was found that a first-order phase transition occurs for HDPE* samples with 1.0-10 wt% CB content at 119 °C, and for a sample with 20 wt% CB at 115 °C. The study of the process kinetics of nanocomposites isothermal crystallization showed that, for nanocomposites with 1.0-10 wt% CB content, the mechanism of the process is characterized by the formation of a three-dimensional spherulite structure with continuously formed homogeneous and heterogeneous nucleation centers. A substantiated theoretical analysis and interpretation of the discovered regularities of the crystallization process and the growth mechanism of crystalline formations is given. Derivatographic studies of nanocomposites were carried out, according to which the features of changes in the thermal-physical properties of nanocomposites depending on the content of carbon black were established. The results of X-ray diffraction analysis of nanocomposites with 20 wt% carbon black content are presented, according to which there is a slight decrease in their degree of crystallinity.

Smart photochromic materials based on polylactic acid.

The smart photochromic materials based on polylactic acid (PLA) were prepared by melt-blending and hot-pressing, in which photochromic microcapsules (PM) were used as a functional additive, and poly(vinyl acetate) (PVAc) was introduced into the photochromic PLA blends for the first time to improve their properties. The crystallization and melting behavior, morphology, and photochromic performance of PLA/PVAc/PM blends were characterized by differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and spectrophotometer, respectively. The results showed that PVAc significantly improved the photochromic properties of PLA/PM blends. Under 30 s UV irradiation, the blends reached a value of ΔE that could be recognized in 3 s by human eyes. This discriminative ΔE value could be maintained for at least 3 min after removal from UV irradiation. Meanwhile, the blend had outstanding photochromic durability and recyclability. Compared to ΔE for 0.5 h of continuous light irradiation, ΔE for 8 h of continuous light irradiation decreased by only about 1, to 14.1. In 25 cycles of 3 s UV irradiation, the values of ΔE for the first and 25th irradiation were 11.4 and 11.6, respectively. The blend showed different photochromic responses to different light intensities. The ΔE values of 8.6, 14.6, 14.6, and 18.4 for irradiation at 600, 800, 1000, and 1200 W/m2 of solar intensity, respectively.

Polymer Waste-Based Highly Efficient Maleated Interfacial Modifier in iPP/SCF Composites-Some Notes on the Role of Processing in Their Thermal and Dynamic Mechanical Properties.

This work has a two-fold objective. First, it attempts to present the excellent efficiency of a maleated interfacial agent (obtained by the authors by using atactic polypropylene industrial waste) when used as interfacial additive in polypropylene/short carbon fiber composites (iPP/SCF). Second, in this paper, we pay attention to the role played by processing in the final properties of the composite. This work has been performed by considering the emerging crystalline morphologies generated by the different shear forces that the molten material suffers depending on the molding method employed. The interfacial agent analyzed here consists of an atactic polypropylene containing succinic anhydride grafts obtained through a chemical modification process performed in solution. It incorporates different types of succinic grafts, such as succinic bridges between aPP chains and backbone and terminal grafts (aPP-SASA) in its structure, and contains 5.6% (5.6 × 10-4 g/mol) of grafted polar groups in total. The adhesion of the polyamide SCF sizing and the succinic units is followed by Field Emission Scanning Electronic Microscopy (FESEM) and Synchrotron Infrared Microscopy (SIRM). However, the main objective of this work is the study of the thermal and the dynamic mechanical behavior of the materials of a series of both compression- and injection-molded samples to ascertain the enhanced interfacial interactions in the material and further comparison between the results obtained by both processing operations. Therefore, we detect improvements of 200% in stiffness and 400% in the viscous response of the same SCF content composites caused by aPP-SASA, depending on the processing method used.

Fabrication of 3D Printed Polylactic Acid/Polycaprolactone Nanocomposites with Favorable Thermo-Responsive Cyclic Shape Memory Effects, and Crystallization and Mechanical Properties.

In this work, 3D printed polylactic acid (PLA)/polycaprolactone (PCL) nanocomposites with favorable thermo-responsive cyclic shape memory effects (SMEs) and crystallization and mechanical properties were fabricated using a two-step method. First, an isocyanate-terminated PCL diol (PCL-NCO) was synthesized through the reaction between isocyanate groups of hexamethylene diisocyanate and active hydroxyl groups of PCL diol, and its physicochemical properties were characterized. A PLA/PCL blend with a PCL content of 50 wt% was fabricated via fused filament fabrication (FFF) 3D printing, and the influence of the PCL-NCO on the SME of the PLA/PCL blend was studied. The results indicated that the PCL-NCO significantly improved the cyclic shape memory performance of 3D printed PLA/PCL blends and was proved to be an effective interface compatibilizer for the blend system. Subsequently, the structure and properties of 3D printed PLA/PCL nanocomposites were investigated in detail by adding cellulose nanocrystal-organic montmorillonite (CNC-OMMT) hybrid nanofillers with different contents. It was found that the hybrid nanofillers greatly enhanced crystallization and mechanical properties of the nanocomposites due to adequate dispersion. The modification of the PLA/PCL blend and the preparation of the 3D printed nanocomposite can not only prolong the service life of a shape memory polymer product, but also broaden its application scope in advanced fields.

Inorganic Particles Contribute to the Compatibility of Polycarbonate/Polystyrene Polymer Blends.

Polycarbonate (PC), an engineering plastic, has excellent mechanical strength and toughness. Moreover, this transparent polymer material can be used in fields where materials require mechanical properties and transparency. Nevertheless, PC is known to have a high melt viscosity. Moreover, blending with polystyrene (PS), an inherently brittle material, has been used to adjust its melt viscosity. As a result, the PS makes PC/PS polymer blends more brittle than PC alone. As described herein, after attempting to achieve compatibility with inorganic particles, the results show that the dispersion of small amounts of inorganic clay and silica particles in PC/PS polymer blends maintained transparency while improving the impact strength to a level comparable to that of polycarbonate. Apparently, the inorganic particles promote the fine dispersion of PS. Moreover, the spherical morphology of the inorganic particles is more effective at compatibilizing the polymer blend because the inorganic particles can apply isotropic interaction forces.

Preparation and Characterization of Acrylonitrile Butadiene Rubber Reinforced with Bio-Hydroxyapatite from Fish Scale.

This work aims to enhance the mechanical properties, oil resistance, and thermal properties of acrylonitrile butadiene rubber (NBR) by using the Nile tilapia fish scales as a filler and using bis(triethoxysilylpropyl)tetrasulfide (TESPT) as a coupling agent (CA). The prepared fish scale particles (FSp) are B-type hydroxyapatite and the particle shape is rod-like. The filled NBR with FSp at 10 phr increased tensile strength up to 180% (4.56 ± 0.48 MPa), reduced oil absorption up to 155%, and increased the decomposition temperature up to 4 °C, relative to the unfilled NBR. The addition of CA into filled NBR with FSp at 10 phr increased tensile strength up to 123% (5.62 ± 0.42 MPa) and percentage of elongation at break up to 122% relative to the filled NBR with FSp at 10 phr. This work demonstrated that the prepared FSp from the Nile tilapia fish scales can be used as a reinforcement filler to enhance the NBR properties for use in many high-performance applications.

Blending of Low-Density Polyethylene and Poly(Butylene Succinate) (LDPE/PBS) with Polyethylene-Graft-Maleic Anhydride (PE-g-MA) as a Compatibilizer on the Phase Morphology, Mechanical and Thermal Properties.

It is of significant concern that the buildup of non-biodegradable plastic waste in the environment may result in long-term issues with the environment, the economy and waste management. In this study, low-density polyethylene (LDPE) was compounded with different contents of poly(butylene succinate) (PBS) at 10-50 wt.%, to evaluate the potential of replacing commercial plastics with a biodegradable renewable polymer, PBS for packaging applications. The morphological, mechanical and thermal properties of the LDPE/PBS blends were examined in relation to the effect of polyethylene-graft-maleic anhydride (PE-g-MA) as a compatibilizer. LDPE/PBS/PE-g-MA blends were fabricated via the melt blending method using an internal mixer and then were compression molded into test samples. The presence of LDPE, PBS and PE-g-MA individually in the matrix for each blend presented physical interaction between the constituents, as shown by Fourier-transform infrared spectroscopy (FTIR). The morphology of LDPE/PBS/PE-g-MA blends showed improved compatibility and homogeneity between the LDPE matrix and PBS phase. Compatibilized LDPE/PBS blends showed an improvement in the tensile strength, with 5 phr of compatibilizer providing the optimal content. The thermal stability of LDPE/PBS blends decreased with higher PBS content and the thermal stability of compatibilized blends was higher in contrast to the uncompatibilized blends. Therefore, our research demonstrated that the partial substitution of LDPE with a biodegradable PBS and the incorporation of the PE-g-MA compatibilizer could develop an innovative blend with improved structural, mechanical and thermal properties.

In Situ Compatibilized Blends of PLA/PCL/CAB Melt-Blown Films with High Elongation: Investigation of Miscibility, Morphology, Crystallinity and Modelling.

Ternary-blended, melt-blown films of polylactide (PLA), polycaprolactone (PCL) and cellulose acetate butyrate (CAB) were prepared from preliminary miscibility data using a rapid screening method and optical ternary phase diagram (presented as clear, translucent, and opaque regions) as a guide for the composition selection. The compositions that provided optically clear regions were selected for melt blending. The ternary (PLA/PCL/CAB) blends were first melt-extruded and then melt-blown to form films and characterized for their tensile properties, tensile fractured-surface morphology, miscibility, crystallinity, molecular weight and chemical structure. The results showed that the tensile elongation at the break (%elongation) of the ternary-blended, melt-blown films (85/5/10, 75/10/15, 60/15/25 of PLA/PCL/CAB) was substantially higher (>350%) than pure PLA (ca. 20%). The range of compositions in which a significant increase in %elongation was observed at 55−85% w/w PLA, 5−20% w/w PCL and 10−25% w/w CAB. Films with high %elongation all showed good interfacial interactions between the dispersed phase (PCL and CAB) and matrix (PLA) in FE-SEM and showed improvements in miscibility (higher intermolecular interaction and mixing) and a decrease in the glass transition temperature, when compared to the low %elongation films. The decrease in Mw and Mn and the formation of the new NMR peaks (1H NMR at 3.68−3.73 ppm and 13C NMR at 58.54 ppm) were observed in only the high %elongation films. These are expected to be in situ compatibilizers that are generated during the melt processing, mostly by chain scission. In addition, mathematical modelling was used to study the optimal ratio and cost-effectiveness of blends with optimised mechanical properties. These ternary-blended, melt-blown films have the potential for use in both packaging and medical devices with excellent mechanical performance as well as inherent economic and environmental capabilities.