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1.
Sci Rep ; 14(1): 16213, 2024 Jul 13.
Article in English | MEDLINE | ID: mdl-39003352

ABSTRACT

In this study, Al6061 alloy matrix composites reinforced Al2O3-decorated reduced graphene oxide (Al2O3/RGO) with 0.1, 0.3 and 0.5 weight present (wt%) were successfully fabricated using high energy ball milling and hot extrusion techniques. The microstructures of these Al2O3/RGO/Al6061 aluminum matrix composites (Al MMCs) were characterized. The results showed that Al2O3/RGO were uniformly distributed within the Al6061 matrix and tightly bonded to the matrix. Al2O3 encapsulation on RGO surface would prevent the formation of Al4C3 brittle phase in matrix, ensuring that there was no reaction between the reinforcement and the matrix Al6061. Tensile strength and Vickers hardness tests demonstrated that the mechanical properties of Al MMCs significantly increased with addition of Al2O3/RGOs. Remarkably, Al MMCs with 0.1 wt% reinforcement showed tensile yield and tensile strengths of 270 MPa and 286 MPa, respectively, which were 49% and 43% higher than those of pure Al6061 prepared using the same process. Furthermore, the 0.1 wt% Al2O3/RGO composite also showed the best plastic deformation capability in considering of the strength.

2.
Sci Rep ; 14(1): 15322, 2024 Jul 03.
Article in English | MEDLINE | ID: mdl-38961183

ABSTRACT

The present study introduces a novel approach utilizing machine learning techniques to predict the crucial mechanical properties of engineered cementitious composites (ECCs), spanning from typical to exceptionally high strength levels. These properties, including compressive strength, flexural strength, tensile strength, and tensile strain capacity, can not only be predicted but also precisely estimated. The investigation encompassed a meticulous compilation and examination of 1532 datasets sourced from pertinent research. Four machine learning algorithms, linear regression (LR), K nearest neighbors (KNN), random forest (RF), and extreme gradient boosting (XGB), were used to establish the prediction model of ECC mechanical properties and determine the optimal model. The optimal model was utilized to employ SHapley Additive exPlanations (SHAP) for scrutinizing feature importance and conducting an in-depth parametric analysis. Subsequently, a comprehensive control strategy was devised for ECC mechanical properties. This strategy can provide actionable guidance for ECC design, equipping engineers and professionals in civil engineering and material science to make informed decisions throughout their design endeavors. The results show that the RF model demonstrated the highest prediction accuracy for compressive strength and flexural strength, with R2 values of 0.92 and 0.91 on the test set. The XGB model outperformed in predicting tensile strength and tensile strain capacity, with R2 values of 0.87 and 0.80 on the test set, respectively. The prediction of tensile strain capacity was the least accurate. Meanwhile, the MAE of the tensile strain capacity was a mere 0.84%, smaller than the variability (1.77%) of the test results in previous research. Compressive strength and tensile strength demonstrated high sensitivity to variations in both water-cement ratio (W) and water reducer (WR). In contrast, flexural strength exhibited high sensitivity solely to changes in W. Conversely, the sensitivity of tensile strain capacity to input features was moderate and consistent. The mechanical attributes of ECC emerged from the combined effects of multiple positive and negative features. Notably, WR exerted the most significant influence on compressive strength among all features, whereas polyethylene (PE) fiber emerged as the primary driver affecting flexural strength, tensile strength, and tensile strain capacity.

3.
Adv Sci (Weinh) ; : e2404465, 2024 Jul 12.
Article in English | MEDLINE | ID: mdl-38995100

ABSTRACT

Low-dimensional lead halide perovskites demonstrate remarkable nonlinear optical characteristics attributed to their distinctive physical structures and electronic properties. Nevertheless, the investigation into their nonlinear optical properties remains in its incipient stages. This study addresses this gap by precisely controlling solvent volumes to synthesize both 0D Cs4PbBr6 and Cs4PbBr6/CsPbBr3 perovskites. Remarkably, as saturable absorbers, both pure Cs4PbBr6 and Cs4PbBr6/CsPbBr3 composites exhibit favorable nonlinear optical properties within the C-band, showcasing modulation depths of 9.22% and 16.83%, respectively. Moreover, for the first time, Cs4PbBr6 and Cs4PbBr6/CsPbBr3 composites have been successfully integrated into erbium-doped fiber lasers to realize the mode-locking operations. The utilization of the Cs4PbBr6/CsPbBr3 composites as a saturable absorber that enables the generation of conventional soliton mode-locked laser pulses with a pulse duration of 688 fs, and a repetition frequency of 10.947 MHz at a central wavelength of 1557 nm. Cs4PbBr6 is instrumental in generating laser pulses at a frequency of 10.899 MHz, producing pulse widths of 642 fs at the central wavelength of 1531.2 nm and 1.02 ps at the central wavelength of 1565.3 nm, respectively. The findings of this investigation underscore the potential utility of 0D Cs4PbBr6 and Cs4PbBr6/CsPbBr3 composites as promising materials for optical modulation within fiber laser applications.

4.
Sci Rep ; 14(1): 16311, 2024 Jul 15.
Article in English | MEDLINE | ID: mdl-39009707

ABSTRACT

Currently, pathogenic microorganisms are becoming more active in public utility areas like parking lots and waste shelters due to the accumulation of organic waste. This uncontrolled waste leads to decay, altering its composition and presenting a microbiological risk to public health. Additionally, it emits unpleasant odors containing chemicals that irritate the mucous membranes, causing discomfort in the nose, throat, and eyes by stimulating the trigeminal nerve. These odors can have various negative effects on both quality of life and public health. The study investigated the physicochemical properties of oil composites enriched with natural additives and determined their effectiveness in reducing the intensity of nuisance odours. The research showed over 82% reduction in decaying meat odour and almost 65% reduction in ammonia odour. A higher impact of the given composites on reducing the odour from decaying meat than from ammonia was observed. This may be due to the biocidal properties of the additives used (turmeric, thymol, salicylic acid, hops and curly sorrel) and the higher intensity of ammonia odor compared to meat-derived odour. Despite the non-porous nature of the solids tested (with similar specific surface areas ranging from 0.66 to 0.88 m2/g), they were capable of sorbing NH3.


Subject(s)
Odorants , Odorants/analysis , Cooking , Ammonia/chemistry , Meat , Animals
5.
Sci Rep ; 14(1): 16318, 2024 Jul 15.
Article in English | MEDLINE | ID: mdl-39009771

ABSTRACT

Considering the superior luminous intensity characteristics of lasers, a thermal simulation platform employing laser-induced heating in an aerobic environment was developed. Achieving a uniformly distributed flat-topped square laser beam output was facilitated through optical fibre bundling techniques, while precise control over laser power output was attained through current modulation. Utilising the aforementioned system, thermal shock simulation experiments were conducted in an aerobic environment, subjecting two types of high-temperature-resistant composites, namely C/C and C/SiC, to temperatures up to 1800 °C. These composites were lightweight, heat-resistant materials designed for hypersonic vehicle applications. The results show that the system and method can be used to simulate high temperatures, rapid temperature increases, and thermal shocks on C/C composite materials, with minimal variation in the coupling coefficient under aerobic conditions. The system and method can also provide key technology support for thermal-force-oxygen coupling testing of high temperature resistant materials.

6.
ACS Appl Mater Interfaces ; 16(28): 37122-37130, 2024 Jul 17.
Article in English | MEDLINE | ID: mdl-38953852

ABSTRACT

Light weight, thinness, transparency, flexibility, and insulation are the key indicators for flexible electronic device substrates. The common flexible substrates are usually polymer materials, but their recycling is an overwhelming challenge. Meanwhile, paper substrates are limited in practical applications because of their poor mechanical and thermal stability. However, natural biomaterials have excellent mechanical properties and versatility thanks to their organic-inorganic multiscale structures, which inspired us to design an organic-inorganic nanocomposite film. For this purpose, a bio-inspired multiscale film was developed using cellulose nanofibers with abundant hydrophilic functional groups to assist in dispersing hydroxyapatite nanowires. The thickness of the biosustainable film is only 40 µm, and it incorporates distinctive mechanical properties (strength: 52.8 MPa; toughness: 0.88 MJ m-3) and excellent optical properties (transmittance: 80.0%; haze: 71.2%). Consequently, this film is optimal as a substrate employed for flexible sensors, which can transmit capacitance and resistance signals through wireless Bluetooth, showing an ultrasensitive response to pressure and humidity (for example, responding to finger pressing with 5000% signal change and exhaled water vapor with 4000% signal change). Therefore, the comprehensive performance of the biomimetic multiscale organic-inorganic composite film confers a prominent prospect in flexible electronics devices, food packaging, and plastic substitution.

7.
Heliyon ; 10(12): e32348, 2024 Jun 30.
Article in English | MEDLINE | ID: mdl-39005916

ABSTRACT

The development of new carbon-based materials using natural biowaste for biomedical applications has remained a significant challenge in the past decades. In this study, we successfully synthesized and characterized composite materials made from peanut shell-derived carbon (PNS-C) decorated on ZnO that formed star-shaped particles via a simple hydrothermal technique. The as-prepared composites possess several advantages, including unique optical properties and high photostability. We evaluate the antibacterial performance against Escherichia coli, a gram-negative bacterium and Staphylococcus aureus, a gram-positive bacterium, under irradiated and non-irradiated conditions. Interestingly, the photo-antibacterial activities of ZnO/PNS-C composites showed great inhibition of bacterial growth as compared to pure ZnO. Moreover, significant disruptions in cellular activities occur when the composites make direct contact with the bacterial cell wall. The electrons and holes produced by excitation in composites provide a pronounced deactivating effect on bacterial activity. In addition, ZnO/PNS-C composites are highly biocompatible with normal cells. Thus, these newly developed composites made from a natural biowaste system with an affordable price, abundance, and non-toxicity could provide a potentially environmentally friendly and fruitful route for antibacterial therapy in future applications.

8.
Spectrochim Acta A Mol Biomol Spectrosc ; 322: 124804, 2024 Jul 10.
Article in English | MEDLINE | ID: mdl-39003829

ABSTRACT

The fabrication of luminescent dye@MOF composites has received extensive attentions in the development of realistic sensing applications. Herein, based on two anionic In-MOFs with different pore structure (1 and 2), the charge and size dependent ion-exchange of cationic dyes was investigated, and consequently four luminescent dye@MOF composites (DMASM@1/2 and RhB@1/2) were successfully fabricated and importantly can be regarded as ideal platforms for better understanding of the factors affecting the construction of dye@MOF composites, which may closely related to a well match between the intrinsic properties and size/charge of the fluorescent molecules and the porosity, structure character of the MOF hosts. Furthermore, these four dye@MOF composites were utilized for sensing of different kinds of antibiotics, demonstrating enhanced selectivity and sensitivity. DMASM@1/2 demonstrated excellent selectivity and sensitivity for NFT and NFZ antibiotics, while RhB@1/2 exhibited excellent selectivity and sensitivity for MDZ and DTZ antibiotics. Systematic analysis of the detection mechanism revealed that different energy transfer efficiency and interaction between MOF frameworks and different types of guest dyes led to different selectivity and detection mechanisms for antibiotics. Moreover, high selectivity and sensitivity, low LOD and extraordinary recycling capacity of four dye@MOF composites in the detection of antibiotics promote their excellent prospect in the further practical application.

9.
Heliyon ; 10(12): e33184, 2024 Jun 30.
Article in English | MEDLINE | ID: mdl-39005912

ABSTRACT

Long pulse thermography (LPT) and shearography have been developed as primary methods for detecting debonding or delamination defects in composites due to their full-field imaging, non-contact operation, and high detection efficiency. Both methods utilize halogen lamps as the excitation source for thermal loading. However, the defects detected by the two techniques differ due to their distinct inspection mechanisms. In this study, LPT and shearography are employed to evaluate internal damage in various composite structures. The experimental results demonstrate that LPT, when combined with thermal signal processing algorithms, can clearly detect debonding defects in rubber-to-metal bonded plates, whereas excessive adhesive defects can only be identified by shearography. Flat-bottom holes in the CFRP panel can only be detected by LPT, and shearography is particularly effective for detecting composite materials with a metal skin. For the quantitative measurement of defect sizes, the average errors of the rubber-to-metal bonded plate and CFRP panel using LPT are 4.9 % and 2.2 %, respectively, whereas the average errors of the rubber-to-metal bonded plate and aluminum honeycomb panel using shearography are 15.12 % and 95.4 %, respectively. This indicates that LPT is superior to shearography in quantitatively measuring defect sizes. These two nondestructive testing methods, based on different principles, each have their own advantages and disadvantages. Employing a multi-modal inspection method can leverage their complementary advantages, preventing misdetection and leakage of internal defects in composites.

10.
Article in English | MEDLINE | ID: mdl-39007302

ABSTRACT

Multicolor tunable upconversion nanoparticles (UCNPs) have garnered attention owing to their diverse applications such as displays, imaging, and security. Typically, achieving multicolor emission from UCNPs requires complicated core/multishell nanostructures comprising a core with at least five shells. Here, we propose a strategy to achieve bright and orthogonal red (R), green (G), and blue (B) upconversion (UC) luminescence without synthesizing complicated core/quintuple-shell or core/sextuple-shell nanostructures. For achieving bright and orthogonal RGB triprimary color UC luminescence, orthogonal bicolor-emitting core/shell-structured UCNPs are synthesized and blended. Orthogonal RB, RG, and GB luminescence are achieved through photon blocking. The combination of two orthogonal bicolor-emitting UCNPs exhibits pure RGB UC luminescence and full-color tunability via manipulation of excitation laser conditions. Furthermore, we present color displays achieved with transparent UCNP-polymer composites utilizing three distinct near-infrared light wavelengths, implying that the proposed strategy for attaining RGB UC luminescence may facilitate advancements in the development of full-color volumetric displays.

11.
J Colloid Interface Sci ; 675: 947-957, 2024 Jul 02.
Article in English | MEDLINE | ID: mdl-39002244

ABSTRACT

Enhancing the generation of reactive hydroxyl radicals (•OH) is crucial for overcoming the limitations of the low reactivity of heterogeneous Fenton Fe-based catalysts. Researchers have explored various methods to modify catalyst structures to enhance reactivity, yet often at the expense of stability. Herein, suitable carbon and nitrogen-codoped Fe2O3-CuO composites were synthesized via pyrolysis method, demonstrating high Fenton reaction activity and remarkable stability. Experimental findings and density functional theory calculations (DFT) revealed that the presence of oxygen vacancies on the catalyst surface facilitated an increase in exposed FeNC active sites, promoting electron transfer and the accelerating the rate of •OH generation. Moreover, carbon and nitrogen, particularly in the form of pyrrole nitrogen bonded to Fe imparted exceptional stability to the FeNC active sites, mitigating their dissolution. Additionally, the Fe-based catalysts exhibited strong magnetism, enabling easy separation from the reaction solution while maintaining a high degradation efficiency for various organic pollutants, even in the presence of multiple anions. Furthermore, a comprehensive mechanism for methylene blue (MB) degradation was identified, enhancing the potential practical applications of these catalysts.

12.
Materials (Basel) ; 17(13)2024 Jun 25.
Article in English | MEDLINE | ID: mdl-38998184

ABSTRACT

This study evaluated the potential of incorporating TiO2 nanoparticles (NT) into cementitious composites to provide self-cleaning and self-sanitising properties, as well as the partial replacement of natural aggregates with recycled glass (RGA), ceramic brick (RBA), granulated blast furnace slag (GBA), and textolite waste (RTA) from electronic equipment on these properties. Based on the research results, the addition of NT to cementitious composites led to a significant reduction in contact angle, which means an increase in surface hydrophilicity. At the same time, Rhodamine B stain fading was highlighted, with the degree of whiteness recovery of NT composites exceeding that of the control by up to 11% for natural aggregate compositions, 10.6% for RGA compositions, 19.9% for RBA compositions, 15% for GBA compositions, and 13% for RTA compositions. In a mould-contaminated environment, it was shown that the introduction of NT allowed the material to develop a biocidal surface capacity which is also influenced by the nature of the aggregates used. Furthermore, the study revealed that, under controlled conditions, certain recycled waste aggregates, such as textolite, promoted mould growth, while others, such as brick and slag, inhibited it, highlighting not just the effect of the addition of NT, but also the significant influence of the aggregate type on the microbial resistance of cementitious composites. These improvements in the performance of cementitious composites are particularly advantageous when applied to prefabricated elements intended for the finishing and decorative surfaces of institutional (schools, administrative buildings, religious structures, etc.) or residential buildings.

13.
Materials (Basel) ; 17(13)2024 Jun 26.
Article in English | MEDLINE | ID: mdl-38998214

ABSTRACT

The inherent large number of hydroxyl groups of silica poses strong hydrophilicity, resulting in poor dispersibility in the natural rubber matrix. Here, the silica's surface was hydrophobically modified with [3-(triethoxysiliconyl) propyl] tetrasulfide (Si69) to improve the dispersibility and reinforce the mechanical properties of silica/natural rubber composites. The structure and morphology of modified silica were characterized by Fourier infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), X-ray electron spectroscopy (XPS), nuclear magnetic resonance spectroscopy and the contact angle. Further, the mechanical properties, dynamic mechanical properties and morphology of silica/natural rubber composites were studied with a universal electronic tension machine, dynamic thermal mechanical properties analyzer (DMA) and scanning electron microscope (SEM). The experimental results show that the Si69 was successfully grafted onto the surface of silica, thereby significantly improving the water contact angle (a 158.6% increase) and enhancing the mechanical properties of modified silica/natural rubber composites.

14.
Materials (Basel) ; 17(13)2024 Jun 27.
Article in English | MEDLINE | ID: mdl-38998234

ABSTRACT

Three-dimensional braided composites (3D-BCs) have better specific strength and stiffness than two-dimensional planar composites (2D-PCs), so they are widely used in modern industrial fields. In this paper, two kinds of 3D four-directional braided composites (3D4d-BCs) with different braided angles (15°, denoted as H15, and 30°, denoted as H30) were subjected to hydrothermal aging treatments, low-velocity impact (LVI) tests, and compression after impact (CAI) tests under different conditions. This study systematically studied the hygroscopic behavior and the effect of hygrothermal aging on the mechanical properties of 3D4d-BC. The results show that higher temperatures and smaller weaving angles can significantly improve the moisture absorption equilibrium content. When the moisture absorption content is balanced, the energy absorption effect of 3D4d-BC is better, but the integrity and residual compression rate will be reduced. Due to the intervention of oxygen molecules, the interface properties between the matrix and the composite material will be reduced, so the compressive strength will be further reduced. In the LVI test, the peak impact load of H15 is low. In CAI tests, the failure of H15 mainly occurs on the side, and the failure form is buckling failure. The main failure direction of H30 is 45° shear failure.

15.
Materials (Basel) ; 17(13)2024 Jun 28.
Article in English | MEDLINE | ID: mdl-38998260

ABSTRACT

During the operation of structures, stress and deformation fields occur inside the materials used, which often ends in fatal damage of the entire structure. Therefore, the modelling of this damage, including the possible formation and growth of cracks, is at the forefront of numerical and applied mathematics. The finite element method (FEM) and its modification will allow us to predict the behaviour of these structural materials. Furthermore, some practical applications based on cohesive approach are tested. The main effort is devoted to composites with fibres and searching for procedures for their accurate modelling, mainly in the area where damage can be expected to occur. The use of the cohesive approach of elements that represent the physical nature of energy release in front of the crack front has proven to be promising not only in the direct use of cohesive elements, but also in combination with modified methods of standard finite elements.

16.
Materials (Basel) ; 17(13)2024 Jun 28.
Article in English | MEDLINE | ID: mdl-38998268

ABSTRACT

In order to optimize the balance between strength and toughness, a series of multilayered Ti-based bulk metallic glass composites (BMGCs) with varying thicknesses of Ti-rich layers were successfully fabricated. The findings reveal that with an increase in the thickness of the Ti-rich layers, both the flexural yield strength and ultimate strength decreased from 2066 MPa and 2717 MPa to 668 MPa and 1163 MPa, respectively. Conversely, there was a noticeable increase in flexural strain. The fracture toughness of these multilayered Ti-based BMGCs decreased as the thickness of the Ti-rich layers increased; nevertheless, it stabilized at approximately 80 MPa·m1/2 when the thickness reached 100 µm. It was observed that a shift in the dominant deformation mode may be accountable for this phenomenon. These noteworthy characteristics suggest that adjusting the thickness of Ti-rich layers in multilayered BMGCs can effectively optimize mechanical performance, shedding light on the manufacturing of novel BMGCs with high performance.

17.
Materials (Basel) ; 17(13)2024 Jun 29.
Article in English | MEDLINE | ID: mdl-38998270

ABSTRACT

Composite phosphor ceramics for warm white LED lighting were fabricated with K2SiF6:Mn4+ (KSF) as both a narrowband red phosphor and a translucent matrix in which yellow-emitting Y3Al5O12:Ce3+ (YAG) particles were dispersed. The emission spectra of these composites under blue LED excitation were studied as a function of YAG loading and thickness. Warm white light with a color temperature of 2716 K, a high CRI of 92.6, and an R9 of 77.6 was achieved. A modest improvement in the thermal conductivity of the KSF ceramic of up to 9% was observed with the addition of YAG particles. In addition, a simple model was developed for predicting the emission spectra based on several parameters of the composite ceramics and validated with the experimental results. The emission spectrum can be tuned by varying the dopant concentrations, thickness, YAG loading, and YAG particle size. This work demonstrates the utility of KSF/YAG composite phosphor ceramics as a means of producing warm white light, which are potentially suitable for higher-drive applications due to their increased thermal conductivity and reduced droop compared with silicone-dispersed phosphor powders.

18.
Materials (Basel) ; 17(13)2024 Jul 02.
Article in English | MEDLINE | ID: mdl-38998342

ABSTRACT

In the present investigation, aluminum metal matrix composites (AMMs) reinforced with aluminum nitride (AlN) nanoparticulates at different volumetric ratios of (0, 0.5, 1, 1.5, and 2 vol.%) were manufactured via a microwave-assisted powder metallurgy technique. The morphological, physical, mechanical, and electrochemical properties of the produced billets were examined to reflect the impact of the successive addition of AlN into the aluminum (Al) matrix. The morphological analysis revealed the high crystalline patterns of the formation of the Al-AlN composites. The microstructural analysis confirmed the presence of the elemental constituents of Al and AlN particles in the fabricated composites, showing an enhanced degree of agglomeration in conjunction with the additional amount of AlN. Positive behavior exhibited by the micro- and nanohardness was noticeable in the Al-AlN composites, especially at the ultimate concentration of AlN in the Al matrix of a 2 vol.%, where it reached 669.4 ± 28.1 MPa and 659.1 ± 11 MPa compared to the pure Al metal at 441.2 ± 20 MPa and 437.5 ± 11 MPa, respectively. A declining trend in the compressive strength was recorded in the reinforced Al samples. The corrosion resistance of the AlN-reinforced Al metal matrix was estimated at 3.5 wt.% NaCl using electrochemical impedance spectroscopy and potentiodynamic polarization. The results reveal that the inclusion of 2.0 vol.%AlN led to the lowest corrosion rate.

19.
Materials (Basel) ; 17(13)2024 Jul 02.
Article in English | MEDLINE | ID: mdl-38998339

ABSTRACT

This article introduces an eco-friendly method for the reclamation of carbon fiber-reinforced polymers (CFRP). The research project involved numerous experiments using microwave-assisted pyrolysis (MAP) to explore a range of factors, such as the inert gas flow, the power level, the On/Off frequency of rotation, and the reaction duration. To design the experiments, the three-level Box-Behnken optimization tool was employed. To determine the individual and combined effects of the input parameters on the thermal decomposition of the resin, the data were analyzed using least-squares variance adjustment. The results demonstrate that the models developed in this study were successful in predicting the direct parameters of influence in the microwave-assisted decomposition of CFRPs. An optimal set of operating conditions was found to be the maximum nitrogen flow (2.9 L/min) and the maximum operating experimental power (914 W). In addition, it was observed that the reactor vessel's On/Off rotation frequency and that increasing the reaction time beyond 6 min had no significant influence on the resin elimination percentage when compared to the two other parameters, i.e., power and carrier gas flow rate. Consequently, the above-mentioned conditions resulted in a maximum resin elimination percentage of 79.6%. Following successful MAP, various post-pyrolysis treatments were employed. These included mechanical abrasion using quartz sand, chemical dissolution, thermal oxidative treatment using a microwave (MW) applicator and thermal oxidative treatment in a conventional furnace. Among these post-treatment techniques, thermal oxidation and chemical dissolution were found to be the most efficient methods, eliminating 100% of the carbon black content on the surface of the recovered carbon fibers. Finally, SEM evaluations and XPS analysis were conducted to compare the surface morphology and elementary constitution of the recovered carbon fibers with virgin carbon fibers.

20.
Materials (Basel) ; 17(13)2024 Jul 02.
Article in English | MEDLINE | ID: mdl-38998356

ABSTRACT

The abrasive waterjet machining process was introduced in the 1980s as a new cutting tool; the process has the ability to cut almost any material. Currently, the AWJ process is used in many world-class factories, producing parts for use in daily life. A description of this process and its influencing parameters are first presented in this paper, along with process models for the AWJ tool itself and also for the jet-material interaction. The AWJ material removal process occurs through the high-velocity impact of abrasive particles, whose tips micromachine the material at the microscopic scale, with no thermal or mechanical adverse effects. The macro-characteristics of the cut surface, such as its taper, trailback, and waviness, are discussed, along with methods of improving the geometrical accuracy of the cut parts using these attributes. For example, dynamic angular compensation is used to correct for the taper and undercut in shape cutting. The surface finish is controlled by the cutting speed, hydraulic, and abrasive parameters using software and process models built into the controllers of CNC machines. In addition to shape cutting, edge trimming is presented, with a focus on the carbon fiber composites used in aircraft and automotive structures, where special AWJ tools and manipulators are used. Examples of the precision cutting of microelectronic and solar cell parts are discussed to describe the special techniques that are used, such as machine vision and vacuum-assist, which have been found to be essential to the integrity and accuracy of cut parts. The use of the AWJ machining process was extended to other applications, such as drilling, boring, milling, turning, and surface modification, which are presented in this paper as actual industrial applications. To demonstrate the versatility of the AWJ machining process, the data in this paper were selected to cover a wide range of materials, such as metal, glass, composites, and ceramics, and also a wide range of thicknesses, from 1 mm to 600 mm. The trends of Industry 4.0 and 5.0, AI, and IoT are also presented.

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