The Development of Biocomposite Filaments for 3D Printing by Utilizing a Polylactic Acid (PLA) Polymer Matrix Reinforced with Cocoa Husk Cellulose Fibers.

Vegetable fibers are increasingly used in biocomposites, but there is a need for further development in utilizing by-products like cocoa husks. Three-dimensional printing, through Fused Filament Fabrication (FFF), is advancing rapidly and may be of great interest for applying biocomposite materials. This study focuses on developing innovative and fully biodegradable filaments for the FFF process. PLA filaments were prepared using cellulose fibers derived from cocoa husks (5% mass ratio). One set of filaments incorporated fibers from untreated husks (UCFFs), while another set utilized fibers from chemically treated husks (TCFFs). The fabricated materials were analyzed using scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and Fourier transform infrared (FTIR) techniques, and they were also tested for tensile strength. ANOVA reveals that both UCFFs and TCFFs significantly predict tensile strength, with the UCFFs demonstrating an impressive R2 value of 0.9981. The optimal tensile strength for the filament test specimens was 16.05 MPa for TCFF8 and 13.58 MPa for UCFF8, utilizing the same printing parameters: 70% infill and a layer thickness of 0.10 mm. Additionally, there was an 18% improvement in the tensile strength of the printed specimens using the filaments filled with chemically treated cocoa husk fibers compared to the filaments with untreated fibers.

Effect of Chemical Treatment of Cotton Stalk Fibers on the Mechanical and Thermal Properties of PLA/PP Blended Composites.

Different chemical treatment methods were employed to modify the surface of cotton stalk fibers, which were then utilized as fillers in composite materials. These treated fibers were incorporated into polylactic acid/polypropylene melt blends using the melt blending technique. Results indicated that increasing the surface roughness of cotton stalk fibers could enhance the overall mechanical properties of the composite materials, albeit potentially leading to poor fiber-matrix compatibility. Conversely, a smooth fiber surface was found to improve compatibility with polylactic acid, while Si-O-C silane coating increased fiber regularity and interfacial interaction with the matrix, thereby enhancing heat resistance. The mechanical properties and thermal stability of the composite materials made from alkali/silane-treated fibers exhibited the most significant improvement. Furthermore, better dispersion of fibers in the matrix and more regular fiber orientation were conducive to increasing the overall crystallinity of the composite materials. However, such fiber distribution was not favorable for enhancing impact resistance, although this drawback could be mitigated by increasing the surface roughness of the reinforcing fibers.

Sustainable development of three distinct starch based bio-composites reinforced with the cotton spinning waste collected from fiber preparation stage.

Composites are new materials that combine two or more distinct components with diverse properties to create a new material with improved properties. The goal of this endeavor was to use fiber preparation wastes, or waste from cotton spinning mill blow room and carding, to produce bio composites based on starch. The matrix was prepared using the starches of potatoes, maize, and arrowroot, and any remaining reinforcing material was used. A hand layup technique was used to make the bio-composites. Tensile, bending, density, water absorbency, and SEM testing were among the studies used to illustrate the starch-based biodegradable materials. The maximum tensile strength of 0.49 MPa is displayed by sample AB. The resistive bending force of 3.71 MPa is greatest in Sample AB. The most uniform combination of reinforcing material (wastage cotton) and matrix is seen in PB's SEM picture. Among the samples, AB had the greatest density value, measuring 0.35 g/cm3. The sample PC had the highest absorption findings in both water and the 5 % HCl combination because carding waste had more fiber than blow room and fiber absorbs more water. The resultant bio-composites made of starch had the potential to replace Styrofoam.

Surface-engineered natural fibers: Emerging alternative substrates for chemical sensor applications: A review.

Natural fiber has become one of the most widely used alternative materials for chemical sensor fabrication due to its advantages, such as biocompatibility, flexibility, and self-microfluidic properties. Enhanced natural fiber surface has been used as a substrate in colorimetric and electrochemical sensors. This review focuses on improving the natural fiber properties for preparation as a substrate for chemical sensors. Various methods for natural fiber extraction are discussed and compared. Bleaching and decolorization is important for preparation of colorimetric sensors, while carbonization and nanoparticle doping are favorable for increasing their electrical conductivity for electrochemical sensor fabrication. Also, example fabrications and applications of natural fiber-based chemical sensors for chemical and biomarker detection are discussed. The selectivity of the sensors can be introduced and improved by surface modification of natural fiber, such as enzyme immobilization and biorecognition element functionalization, illustrating the adaptability of natural fiber as a smart sensing device, e.g., wearable and portable sensors. Ultimately, the high performances of natural fiber-based chemical sensors indicate the potential uses of natural fiber as a renewable and eco-friendly substrate material in the field of chemical sensors and biosensors for clinical diagnosis and environmental monitoring.

Basic research on layered geopolymer composites with insulating materials of natural origin.

New restrictions on carbon dioxide emissions and electricity consumption are currently being introduced around the world. Innovative solutions are being adopted in many countries to reduce CO2 emissions and material and energy consumption. The present work is related to the study of innovative binders based on geopolymers for the production of layered building envelopes. The binders are reinforced with composite bars and containing fibers of natural origin. The natural materials used to produce the samples are completely biodegradable. A 10-mol sodium hydroxide solution with an aqueous solution of sodium silicate was used for alkaline activation of geopolymers. The purpose of the study was to compare and determine the insulating properties of natural fiber-based materials such as coconut mat, jute felt, hemp felt, flax felt, flax wool, hemp wool, flax-jute wool, and to determine the effect of these materials on geopolymer composites, in which 4 layers of natural insulating materials were used, and the composites were reinforced by fiberglass bars. The publication presents the results of physicochemical studies of geopolymerization precursors and natural insulating materials, studies of thermal properties of fibers, mats, felts and wools, morphology of fiber structure and texture, as well as physical and thermal properties of finished multi-layer partitions. The results indicate the great potential of these materials in prefabrication and structural-insulation applications. The fabricated composites using 4 layers of natural fibers showed improved thermal conductivity by as much as 40% (reduced thermal conductivity from 1.36 W/m × K to about 0.8 W/m × K). The work may have future applications in energy-saving and low-carbon construction.

A Review of Natural Fiber-Reinforced Composites for Lower-Limb Prosthetic Designs.

This paper presents a comprehensive review of natural fiber-reinforced composites (NFRCs) for lower-limb prosthetic designs. It covers the characteristics, types, and properties of natural fiber-reinforced composites as well as their advantages and drawbacks in prosthetic designs. This review also discusses successful prosthetic designs that incorporate NFRCs and the factors that make them effective. Additionally, this study explores the use of computational biomechanical models to evaluate the effectiveness of prosthetic devices and the key factors that are considered. Overall, this document provides a valuable resource for anyone interested in using NFRCs for lower-limb prosthetic designs.

Influence of Interface Modification on the Moisture Absorption and Thermal Resistance of Ramie Fiber/Degradable Epoxy Composites.

Natural fiber/degradable epoxy composites have received much attention for their advantages of low carbon emissions, low environmental pollution, and utilization of renewable resources. However, the poor interfacial bonding strength and inferior moisture resistance of natural fiber/degradable epoxy composites restrict their application areas. In order to improve the moisture and heat resistance of natural fiber/degradable epoxy resin-based composites, this study modified the surfaces of ramie fibers with hydroxylated carbon nanotubes, silane coupling agents, and sodium hydroxide, respectively. Three types of modified ramie fiber/degradable epoxy composites, namely F-CN-DEP, F-Si-DEP, and F-OH-DEP, were prepared using a winding forming process. The water absorption rate and short-beam shear strength of the materials were tested under different environments, and the fiber morphology and thermal-mechanical properties of the materials were investigated by scanning electron microscopy (SEM) and dynamic mechanical analysis (DMA). The results show that F-CN-DEP exhibited the lowest moisture absorption rate; the highest shear strength, of 43.8 MPa; and a glass transition temperature (Tg) of 121.7 °C. The results demonstrate that carbon nanotubes on the fiber surface can improve the interfacial stability of ramie fiber/degradable epoxy composites in humid and hot environments. These results give guidelines for the development of natural fiber/degradable epoxy composites.

An examination of recent research of water absorption behavior of natural fiber reinforced polylactic acid (PLA) composites: A review.

Researchers have begun focusing on developing biodegradable materials, such as natural fiber/polymer composites (NFPC), since the growing of environmental concerns related to waste management. One crucial aspect that must be established in the development of these composites is their water-absorption behavior. This paper examines the water absorption (WA) behavior of NFPC, with a specific emphasis on natural fiber/polylactic acid (PLA) composites. It discusses processes and numerous aspects related to this behavior, based on recent published research. This review analyzes the influence of several factors, such as the loading of natural fiber, the combination of different natural fibers, the methods used in manufacturing, and the temperature of the water, on the WA behavior of natural fiber/PLA composites. It also explores how WA affects the properties of these composites. In addition, this review also presented techniques for improving the WA resistance of the composites. This review paper provides researchers with insights into the WA behavior of the composites, aiming to facilitate the development of a versatile and eco-friendly material that may effectively address waste disposal challenges.

Isolation and chemical characterization of lignocellulosic fiber from Pueraria montana using Box-Behnken design for weed management.

The huge demand for natural fibers necessitates the search for non-traditional bioresources including invasive species which are deteriorating the ecosystem and biodiversity. The study aims to utilize Pueraria montana weed for the extraction of lignocellulosic fiber using both traditional (water retting) and chemical extraction methods to determine the better extraction method. Chemically extracted fiber showed 17.09 g/tex bundle strength whereas water-extracted fiber showed 11.7 g/tex bundle strength. Therefore, chemical extraction method was chosen for fiber isolation by optimization of reaction conditions using Box Behnken Design. Based on the design, optimal conditions obtained were 1 % w/v NaOH, 0.75 % v/v H2O2, and 3 days retting time. Solid-state NMR illustrated the breakdown of hemicellulose linkages at 25.89 ppm. FTIR revealed the disappearance of C=O groups of hemicellulose at 1742 cm-1. TGA demonstrated thermal stability of chemically treated fiber up to 220 °C and activation energy of 60.122 KJ/mol. XRD evidenced that chemically extracted fiber has a crystallinity index of 71.1 % and a crystal size of 2 nm. Thus P. montana weed holds potential for the isolation of natural fiber as its chemical composition and properties are comparable to commercial lignocellulosic fibers. The study exemplifies the transformation of weed to a bioresource of natural fibers.

Optimizing the Mechanical Properties of Cement Composite Boards Reinforced with Cellulose Pulp and Bamboo Fibers for Building Applications in Low-Cost Housing Estates.

Africa is the third-richest continent in the world in terms of bamboo species. Despite these laudable natural resources, most African countries still use asbestos cement board as one of their major building materials. This is chiefly due to the high cost of equipment and technologies associated with non-asbestos-fiber cement board production. The current research seeks to underscore the possibility of utilizing these massive continent resources for non-asbestos-fiber cement board production by employing the existing production process in the asbestos cement industries via an innovatively developed laboratory-simulated Hatschek process. Non-asbestos-fiber cement boards incorporating kraft and bamboo fibers were successfully produced in the laboratory using this innovative method based on Hatschek technology, with natural fibre addition in the range of 2-6 wt.%. Experimental results revealed that the Flexural strength and deflection of the board improved significantly, producing optimum values of 10.41 MPa and 2.0 mm, respectively for composite board reinforced with 10 wt.% and 6 wt.% of kraft pulp and bamboo fibers, respectively. The SEM morphology of the fractured surfaces revealed the mode of composite fracture as well as good interaction at the fiber-matrix interface. Overall, the mechanical properties of the developed composite boards satisfy the minimum requirements of relevant standards based on fiber cement flat sheets and can be employed for internal building applications in low-cost housing estates in developing countries. The outcome of this research indicates that the current industrial production process based on Hatschek technology can be employed for non-asbestos-fiber cement board production using the studied natural fiber.

Sustainable Polypropylene-Based Composites with Agro-Waste Fillers: Thermal, Morphological, Mechanical Properties and Dimensional Stability.

Natural fiber composites (NFC) are eco-friendly alternatives to synthetic polymers. However, some intrinsic natural fillers' properties hinder their widespread implementation as reinforcement in polymeric matrices and require further investigation. In the scope of this study, the thermal, rheologic, mechanical (tension and flexural modes), and morphological properties, as well as the water absorption and dimensional stability of the NF polypropylene (PP)-based injection molded composites reinforced with rice husk (rh) and olive pits (op) of 20 wt.% and 30% wt.%, respectively, were investigated. The results suggest that the higher content of the rice husk and olive pits led to a similar reduction in the melt flow index (MFI), independent of the additive type compared to virgin polypropylene (PPv). The melting and crystallization temperatures of the PPrh and PPop composites did not change with statistical significance. The composites are stiffer than the PP matrix by up to 49% and possess higher mechanical strength in the tension mode at the expense of decreased ductility. PPrh and PPop have a superior flexural modulus in the bending mode, while the flexural strength improvement was accomplished for the PP30%rh. The influence of the fibers' distribution in the bulk of the parts on their mechanical performance was confirmed based on a non-localized morphology evaluation, which constitutes a novelty of the presented research. The dimensional stability of the composites was improved as the linear shrinkage in the flow direction was decreased by 49% for PPrh and 30% for PPop, positively correlating with an increase in the filler content and stiffness. PPop was less susceptible to water sorption than PPrh due to fibers' composition and larger surface-to-area volume ratios.

Resistance of the fiber-derived geotextile from Typha domingensis submitted to field degradation.

Geotextiles made from plant fibers creates a suitable environment for plant growth as part of soil bioengineering techniques. The faster decomposition of plant fiber geotextiles compared to synthetic ones demands the use of composites that enhance their waterproofing and extend their durability in the environment. The objective of this work was to evaluate the resistance of a geotextile made with Thypha domingensis to degradation caused by climatic variables. Tensile strength tests were conducted in the laboratory in order to evaluate the degradation of geotextiles treated with single and double layers of waterproofing resin. Based on Scanning Electron Microscopy (SEM) images, it was verified that applying double layer of waterproofing resin delays the fibers degradation up to 120 days of exposure to the effects of climatic variables other than temperature. The maximum resistance losses due to the geotextile's exposure to degradation were statistically significant for all three treatments: control-without waterproofing resin, with one layer resin, and with two layers resin. Therefore, waterproofing resin, provides a long-term protective solution for geotextiles made from cattail fibers.

Effect of chemical treatment on physio-mechanical properties of lignocellulose natural fiber extracted from the bark of careya arborea tree.

For the first time, the current work has carried out a chemical treatment of a novel ligno-cellulose fiber that is extracted from the bark of an unexplored plant of Careya arborea. Careya arborea (CA), a flowering tree known for its green berries, thrives in the Indian subcontinent and Afghanistan. This research was focused on extracting fibers from the bark of the Cary tree for the first time to corroborate the influence of chemical treatment on its different characteristics. These CA fibers have a high proportion of cellulose, consisting of 71.17 wt percent, together with 27.86 wt percent of hemicellulose, and a reduced density of 1140 kg/m3, making them a suitable candidate for creating lightweight applications in a variety of industries. Chemical treatment has done on the cay fiber with the concentrations of NaOH 5 (wt%), 10 (wt%), and 15 (wt%) solution mixture to improve their characteristics. Estimated the difference between Chemically processed and non-processed Cary fibers and corroborated in results. We performed a number of experiments, including FTIR, XRD, SEM, EDAX, AFM, and TGA, to fully comprehend the changing properties. Chemical testing showed that cellulose changed from its non-crystalline state to cellulose, proving that the treatment was successful in changing the fibre structure. Additionally, the thermo-gravimetric examination showed higher thermal stability 248 °C-325 °C and a rise in the crystallinity index, indicating the treated fibers' improved potential for high-temperature applications. The treated Cary fibers exhibited excellent surface properties, promising improved adhesion, mechanical performance, offering lightweight and sustainable solutions for diverse applications.

Waste natural fibers for polymer toughening and biodegradability of epoxy-based polymer composite through toughness and thermal analysis.

Polymeric materials are being increasingly used to replace many metallic components due to their beneficial properties such as higher strength-to-weight ratio and corrosion resistance. However, the widespread use of polymers poses a risk to the environment as they are not biodegradable. The addition of the waste jute fiber and sawdust fiber as reinforcement to the epoxy resin improved its toughness and induced the biodegradability of the polymer. To examine the effect of the jute fiber and sawdust fiber on biodegradability, the composites were then kept in the drainage system for one year, and the impact energy and fracture morphology of the as-cast and weathered samples were examined using a drop ball impact test and a Charpy impact test. During the weathering period, weight gain was initially observed due to the water absorption by the porous fibers, but after three months, the composites started to lose weight due to the degradation of the fiber by swelling and microbial attacks. Microorganisms in the drainage system used the fiber as their energy source, which resulted in the deterioration of the fiber and the production of CO2. The production of CO2 was identified by the FTIR analysis of the weathered composite samples. TGA analysis of the as-cast and weathered samples reveals the reduction of the onset thermal degradation temperature of the weathered composites due to the degradation of the composites. The fiber disintegrated through microbial attack and the fiber swelling caused by the absorption of water by jute fiber and sawdust fiber is identified through SEM imaging. The SEM image also reveals the formation of biofilms and the growth of microorganisms at the fibers. A higher growth rate of the microorganisms was observed in the jute fiber composite than in the sawdust fiber composite, as sawdust contains a high level of lignin that protects it from degradation. The results of this study suggest that both sawdust fiber and jute fiber composites induce biodegradability in the epoxy matrix, but jute fiber was more prominent in this regard. The discovery paves the way for using natural fibers in biodegradable polymer composites, reducing polymeric pollution in the environment.

Characteristics and Quality of Flame-Retarded Ramie Fabrics for the Development of Functional Textiles.

Cellulose fabric testing for flame-retardant studies is frequently necessary in various textile applications. Natural cellulose material from ramie (Boehmeria nivea) is being promoted as an alternative raw material for the development of fire-resistant fabrics. This research aims to optimize the coating process of ramie fabric using a phosphorus-based flame retardant (FR) to enhance its flame-retardant characteristics. The FR treatment involves bleaching the fabric with H2O2; followed by fabric finishing using a formula comprising 3% (v/v) hydroxymethyl resin; phosphoric acid (2%); and two formulations of the flammable agent Flamatic DM-3072N: 40% (v/v) and 50% (v/v), applied using the pad-dry-cure method. The flame-retardant properties of the treated fabric are evaluated through flammability testing based on the ASTM D6413-08 standard, limiting oxygen index (LOI) analysis, and micrograph surface structure analysis with SEM. The results indicate that ramie fabric treated with the FR-50% material exhibits superior fire resistance, preventing fire spread on the fabric with a char length of 15-30 mm and a LOI value of 29. These findings highlight the potential of FR-treated ramie fabrics for various industries, including the automotive and protective clothing industries.

Revalorization of cellulosic fiber extracted from the waste stem of Brassica oleracea var. botrytis L. (cauliflower) by characterizing for potential composite applications.

This study investigates a protocol for extracting and characterizing fibers obtained from cauliflower (Brassica oleracea var. botrytis L.) stem agricultural waste, exploring its suitability for composite applications. Brassica oleracea var. botrytis L. (BOVBL), commonly known as cauliflower, was comprehensively characterized for the first time, with its fiber extracted from plant waste stems. BOVBL fiber, subjected to microbial degradation, exhibited properties typical of natural fibers, with a density of 1.47 g/cm3 and a composition of 50.09 % cellulose, 19.7 % hemicellulose, and 22.3 % lignin. XPS analysis showed that the surface structure of the fiber consisted of carbon (64.37 %) and oxygen (22.36 %) due to cellulose. The crystalline index is calculated as 57.32 % indicating a highly organized molecular arrangement. SEM images depicted a rough surface with hexagonal and rectangular forms, enhancing resin penetration for improved composite adhesion. The thermal analysis demonstrated stability up to 324.38 °C, promising suitability for composite heat processing. The results of the single fiber test (tensile strength, E-modulus, and elongation at break) were assessed by using Weibull distribution analysis. This investigation provides suggestions for the potential applications of organic waste leftovers as a new, environmentally friendly material for fiber-reinforced polymer composites aligning with circular economy and sustainability through the utilization of agricultural waste in the future.

FlaxPack: Tailored Natural Fiber Reinforced (NFRP) Compliant Folding Corrugation for Reversibly Deployable Bending-Active Curved Structures.

As the use of Natural Fiber Reinforced Polymers (NFRPs) become increasingly popular in the built environment, steps in established workflows, including molding and transportation, continue to impose constraints on what is possible in the material's fabrication process. This research builds on previous studies of moldless fiber composites using tailored fiber placement (TFP) as a fabrication method. By integrating compliant folding mechanisms into the flat preform to give shape to the final desired geometry this research replaces all dependencies on molds and formworks during the resin curing process with programmed formal deformations. The desired geometry is digitally simulated from its two-dimensional state into its resultant three-dimensional state and then subsequently structurally analyzed. The flat pack components are material efficient and can be transported flat to the site for their final assembly into their programmed geometry. This form is locked into its bent active state through the use of a simple drawstring that can later be removed to revert the form back into its flat state. This method is demonstrated through the digital fabrication of a stool where flat-packed elements can be deployed into elegant solutions that embody structure, material, and form simultaneously.

Thermal Conductivity in Concrete Samples with Natural and Synthetic Fibers.

One crucial property of concrete, particularly in construction, is its thermal conductivity, which impacts heat transfer through conduction. For example, reducing the thermal conductivity of concrete can lead to energy savings in buildings. Various techniques exist for measuring the thermal conductivity of materials, but there is limited discussion in the literature about suitable methods for concrete. In this study, the transient line source method is employed to evaluate the thermal conductivity of concrete samples with natural and synthetic fibers after 7 and 28 days of curing. The results indicate that concrete with hemp fiber generally exhibits higher thermal conductivity values, increasing by 48% after 28 days of curing, while synthetic fibers have a minimal effect. In conclusion, this research opens the door to using natural alternatives like hemp fiber to improve concrete's thermal properties, providing alternatives for thermo-active foundations and geothermal energy piles which require high thermal conductivities.

Synergy of hybridization of bauhinia vahlii and kenaf fiber on mechanical and sliding wear properties of epoxy composites: A Grey Taguchi Optimization Study.

The present research work aims to develop Bauhinia vahlii fibre epoxy composites with incorporation of different weight percentage (wt%) of kenaf fiber as secondary reinforcement to elevate the mechanical and wear properties of prepared composites (through hand layup method). Higher value of mechanical properties like tensile strength-114.85 MPa, flexural strength- 64.64 MPa, and hardness- 57.2 Hv are achieved for bauhina vahlii-epoxy composites. In case of hybrid composites, tensile strength-161.92 MPa; flexural strength- 93.28 MPa; and hardness- 76.0Hv for bauhinia vahlii/kenaf-epoxy composites at 10 wt% of fiber reinforcement. The design of experiment is developed by Taguchi L9 orthogonal array to optimize the experimental run with three control factors; sliding velocity, fiber wt%, and normal load. In order to assess the multiple responses, the fabricated composite is analysed by Grey-Taguchi method with optimal factor setting to improve the output responses i.e. specific wear rate, tensile strength, flexural strength, and hardness. The optimal parameters which highly affect the properties of composites are sliding velocity (2.5 m/s), fiber wt% (10 wt %), and normal load (15 N). In wear mechanism analysis of composites by scanning electron microscopy (SEM), it is demonstrated that the synergy of hybridization of bauhinia vahlii and kenaf fiber improved the mechanical and wear properties of composites.

Biobased, cellulose long filament-reinforced vanillin-derived epoxy composite for high-performance and flame-retardant applications.

The development of high-strength and intrinsic flame-retardant natural fiber-reinforced green composite (NFRGC) is a landmark for high-performance structural applications. This paper reports a biobased, high-performance, flame-retardant composite material based on diverse bio-resources. Tough and strong cellulose long filaments (CLFs) are combined with vanillin-derived epoxy (VDE) resin to achieve high strength and flame-retardant NFRGC. The green composite was fabricated using a simple hand lay-up and compression molding technique. The green composite showed a noteworthy increment of 100.9 % flexural strength and 346 % flexural modulus compared to the neat VDE resin. Interestingly, despite the highly flammable nature of CLF, the green composite passes a V-0 rating under the UL-94 test, indicating excellent flame-retardant characteristics. Additionally, the green composite demonstrated outstanding hydrophobicity with a water contact angle of 104.2° and good chemical stability in various acidic and organic solvents. The green composite's excellent mechanical and physical properties show its potential for high-strength and flame-retardant structural applications.