Carbon emissions in China's steel industry from a life cycle perspective: Carbon footprint insights.

China is the most important steel producer in the world, and its steel industry is one of the most carbon-intensive industries in China. Consequently, research on carbon emissions from the steel industry is crucial for China to achieve carbon neutrality and meet its sustainable global development goals. We constructed a carbon dioxide (CO2) emission model for China's iron and steel industry from a life cycle perspective, conducted an empirical analysis based on data from 2019, and calculated the CO2 emissions of the industry throughout its life cycle. Key emission reduction factors were identified using sensitivity analysis. The results demonstrated that the CO2 emission intensity of the steel industry was 2.33 ton CO2/ton, and the production and manufacturing stages were the main sources of CO2 emissions, accounting for 89.84% of the total steel life-cycle emissions. Notably, fossil fuel combustion had the highest sensitivity to steel CO2 emissions, with a sensitivity coefficient of 0.68, reducing the amount of fossil fuel combustion by 20% and carbon emissions by 13.60%. The sensitivities of power structure optimization and scrap consumption were similar, while that of the transportation structure adjustment was the lowest, with a sensitivity coefficient of less than 0.1. Given the current strategic goals of peak carbon and carbon neutrality, it is in the best interest of the Chinese government to actively promote energy-saving and low-carbon technologies, increase the ratio of scrap steel to steelmaking, and build a new power system.

Seismic strategy of non-seismically designed reinforced concrete columns retrofitted with steel rods.

This paper presents experimental results of combined cyclic load testing on a reinforced concrete (RC) column that was retrofitted with newly designed steel rods. The steel rods were installed around the column longitudinally and then anchored. The proposed steel rods utilize simple components and installation to enhance both the strength and ductility of RC columns. Cyclic lateral load tests were conducted on three specimens: one unreinforced specimen as reference, one specimen with the entire length of the column retrofitted, and one specimen with only the plastic hinge region of the column retrofitted. All specimens were tested under eccentric constant axial load and incrementally increasing lateral loading cycles with eccentricity. The implementation of steel rods resulted in significant improvement in ductility and an up to 60% increase in ultimate loading capacity.

Gemini cationic surfactant of 1, 3-bis (dodecyl dimethyl ammonium chloride) propane as a novel excellent inhibitor for the corrosion of cold rolled steel in HCl solution.

Gemini surfactants have become the research focus of novel excellent inhibitors because of their special structure (two amphiphilic moieties covalently connected at head group by a spacer) and excellent surface properties. It is proved by theoretical calculations that 1, 3-bis (dodecyl dimethyl ammonium chloride) propane (BDDACP) molecules can perform electron transfer with Fe (110). And it has a small fraction free volume, thus greatly reducing the diffusion and migration degree of corrosive particles. The potentiodynamic polarization curve showed that coefficients of cathodic and anodic reaction less than 1 and polarization resistance increased to 1602.9 Ω cm-2 after added BDDACP, confirming that BDDACP significantly inhibited the corrosion reaction by occupying the active site. The electrochemical impedance spectrum of imperfect semi-circle shows that the system resistance increases and double layer capacitance after added BDDACP. Weight loss tests also confirmed that BDDACP forms protective film by occupying the active sites on steel surface, and the maximum inhibition efficiency is 92 %. Comparison of the microscopic morphology showed that steel surface roughness was significantly reduced after added BDDACP. The results of time-of-flight secondary ion mass spectrometry show that steel surface contains some elements from BDDACP, which confirms the adsorption of BDDACP on steel surface.

The impact of metal implants on the dose and clinical outcome of radiotherapy (Review).

Radiotherapy (RT) is one of the most widely used and effective cancer treatments. With the increasing need for organ reconstruction and advancements in material technology, an increasing number of patients with cancer have metallic implants. These implants can affect RT dosage and clinical outcomes, warranting careful consideration by oncologists. The present review discussed the mechanisms by which different types of metallic implants impact various stages of the RT process, examined methods to mitigate these effects during treatment, and discussed the clinical implications of metallic implants on RT outcomes. In summary, when metallic implants are present within the RT field, oncologists should carefully assess their impact on the treatment.

An Innovative Approach for Management of Unfavorable Bilateral Mandibular Lingual Undercuts With Collapsible Type Complete Denture: A Case Report.

Advanced and uneven residual ridge resorption in mandibular edentulous arches leads to non-retentive and unstable dentures. The hardness of traditional heat-cured acrylic resin makes extending the denture base into bilateral lingual undercuts challenging. This can cause supporting tissue damage, pain, and ulcerations during denture insertion and removal. Although clinical challenges related to limited mouth opening were addressed by modifying the impression technique, incorporating hinges, swing lock attachments, and stainless-steel posts to form collapsible denture bases, there are no documented case reports with proper follow-up regarding the use of such type dentures in cases of mandibular lingual undercuts. A 68-year-old male patient reported, with the chief complaint of missing teeth in the upper and lower jaws for five years and wanting replacement. The intraoral clinical examination yielded findings of a severely compromised mandibular ridge (ACP Class IV) and a moderately compromised maxillary ridge (ACP Class II). In the maxillary arch, the presence of anterior labial undercut, and bilateral undercuts lateral to tuberosity were evident. The patient reported pain on palpation bilaterally in the tuberosity region. Prolonged mandibular edentulism and uneven bone resorption resulted in unfavorable bilateral lingual undercuts, with class III (M.M. House) border tissue attachment in the labial and buccal aspects of the basal tissue area. After enumerating the treatment options, the patient opted for a removable prosthesis for the maxillary and mandibular arch. Pre-prosthetic surgery was done to eliminate tuberosity undercuts. Since the patient was unwilling to take up pre-prosthetic surgical corrections for the mandibular lingual undercuts, a significant challenge emerged: creating a retentive mandibular complete denture without compromising the peripheral seal and retention. A conventional complete denture was fabricated after blocking the unfavorable undercut and reducing the height of the flange. On the recall appointment, the patient complained of reduced retention and food lodgment in the intaglio surface of the denture and pain due to denture movement on mastication. In this case report, stainless steel hinges have been added to the lingual flange of the mandibular complete denture to make it collapsible. The resultant denture facilitated reduced tissue trauma and discomfort during denture removal and insertion and had satisfactory retention and stability compared to the former denture. These collapsible type dentures can be used as an alternative to flexible dentures, wherein patients can't afford surgeries or flexible dentures.

Non-linear finite element analysis of SFRC beam-column joints under cyclic loading: enhancing ductility and structural integrity.

Brittle shear failure of beam-column joints, especially during seismic events poses a significant threat to structural integrity. This study investigates the potential of steel fiber reinforced concrete (SFRC) in the joint core to enhance ductility and overcome construction challenges associated with traditional reinforcement. A non-linear finite element analysis (NLFEA) using ABAQUS software was conducted to simulate the behavior of SFRC beam-column joints subjected to cyclic loading. Ten simulated specimens were analyzed to discern the impact of varying steel fiber volume fraction and aspect ratio on joint performance. Key findings reveal that a 2% volume fraction of steel fibers in the joint core significantly improves post-cracking behavior by promoting ductile shear failure, thereby increasing joint toughness. While aspect ratio variations showed minimal impact on load capacity, long and thin steel fibers effectively bridge cracks, delaying their propagation. Furthermore, increasing steel fiber content resulted in higher peak-to-peak stiffness. This research suggests that strategically incorporating SFRC in the joint core can promote ductile shear failure, enhance joint toughness, and reduce construction complexities by eliminating the need for congested hoops. Overall, the developed NLFEA model proves to be a valuable tool for investigating design parameters in SFRC beam-column joints under cyclic loading.

Machine learning-based corrosion rate prediction of steel embedded in soil.

Predicting the corrosion rate for soil-buried steel is significant for assessing the service-life performance of structures in soil environments. However, due to the large amount of variables involved, existing corrosion prediction models have limited accuracy for complex soil environment. The present study employs three machine learning (ML) algorithms, i.e., random forest, support vector regression, and multilayer perception, to predict the corrosion current density of soil-buried steel. Steel specimens were embedded in soil samples collected from different regions of the Wisconsin state. Variables including exposure time, moisture content, pH, electrical resistivity, chloride, sulfate content, and mean total organic carbon were measured through laboratory tests and were used as input variables for the model. The current density of steel was measured through polarization technique, and was employed as the output of the model. Of the various ML algorithms, the random forest (RF) model demonstrates the highest predictability (with an RMSE value of 0.01095 A/m2 and an R2 value of 0.987). In light of the feature selection method, the electrical resistivity is identified as the most significant feature. The combination of three features (resistivity, exposure time, and mean total organic carbon) is the optimal scenario for predicting the corrosion current density of soil-buried steel.

Restorative and patient factors associated with repeat general anesthesia for dental treatments in young children: A case-control study.

BACKGROUND: The aim of this study was to assess factors associated with higher odds of undergoing repeat general anesthesia (GA2) for dental treatments. METHODS: The authors studied children up to age 48 months of age enrolled in Medicaid who underwent dental treatment under first general anesthesia (GA1). The authors used a case-control design to compare children who had a GA2 within 48 months of GA1 (case patients) with those who did not (control patients). RESULTS: In total, 60 case patients were age and sex matched to 120 control patients. Mean (SD) age at GA1 was 38 (5.2) months for case participants and 40 (4.7) months for control participants (P = .08). Higher caries involvement of maxillary incisors (P = .04), and lower caries involvment of canines (P = .003), first molars (P = .012), and second molars (P < .001) at GA1 was associated with higher odds of occurrence of GA2. There was a significant inverse association between full-coverage restoration on canines (P = .003), first molars (P = .001), and second molars (P = .002) at GA1 and occurrence of GA2. There was a significant direct association between the use of composites or sealants on second molars in GA1 and occurrence of GA2 (P = .02). The number of extractions at GA1 was not associated significantly with the occurrence of GA2. CONCLUSIONS: The use of full-coverage restorations on primary molars and canines under general anesthesia (GA) was associated with lower odds of occurrence of GA2. Resin restorations and sealants on primary second molars were associated with higher odds of occurrence repeat GA. The findings support preferential use of full-coverage restorations for young children undergoing dental GA. PRACTICAL IMPLICATIONS: Full-coverage restorations should be considered strongly for young children undergoing GA for dental treatments to reduce the risk of requiring GA2.

An alignment algorithm using coherent twin boundaries as internal reference in 3D-EBSD.

A three-dimensional (3D) microstructural volume is reconstructed from a stack of two-dimensional sections which was obtained by serial sectioning coupled with electron back scattering diffraction (EBSD) mapping of a 316L austenitic stainless steel. A new alignment algorithm named linear translation by minimising the indicator (LTMI) is proposed to reduce the translational misalignments between adjacent sections by referencing to coherent twin boundaries which are flat and lying on {111} planes. The angular difference between the measured orientation of a flat twin boundary and that of the {111} plane is used as an indicator of the accuracy of the alignment operations. This indicator is minimised through linear translations of the centroids of triangular facets, which constitute grain boundaries at a distance not restricted by the in-plane step size of the EBSD maps. And hence the systematic trend in the translational misalignments can be effectively reduced. The LTMI alignment procedure proposed herein effectively corrects the misalignments remained by other methods on a 3D-EBSD data prepared using serial sectioning methods. The accuracy in distinguishing between coherent and incoherent twin boundaries is significantly improved.

Improving the fire-retardant performance of industrial reactive coatings for steel building structures.

The main aim of this study was to determine key factors that regulate fire-retardant effectiveness of intumescent coatings comprising of ammonium polyphosphate, melamine, pentaerythritol, polymer binder. Fulfillment of the research objectives resulted in the development of a coating with R120 fire resistance. The expected service life of the coating is at least 15 years when applied at Z2 type of environmental conditions (indoor use). It was established that in order to provide fire resistance of around R30 it is advisable to use the styrene-acrylic polymers as binders for both water-based and organic-based intumescent systems. The ratio of target components ammonium polyphosphate/melamine/pentaerythritol in such systems should be close to 2/1/1. The coating thickness is to be 0.4-0.5 mm. To achieve higher fire resistance (R60 or more) the coating should include a vinyl acetate derivative as a binder (copolymers with ethylene or vinylversatate). Target components ratio in this case is to be close to 3.5/1/1.5, while the coating thickness should be kept at 1.6-1.8 mm. If the required class of fire resistance is above R120, coating thickness is usually to be kept above 3.5 mm. In order to achieve higher fire resistance, it is advisable to use nano-clay additives and reinforcing fibers in intumescent compositions. The obtained results were used in the development of intumescent coating, which is produced industrially and provides over R120 fire resistance of steel, which was confirmed in standardized full-scale fire tests.

Alterations in internal threads of implant analog of different materials after multiple reuse.

The impact of multiple reuse on the alterations in internal threads of four different implant analogous composed of different materials (stainless steel (SS), aluminum (Al), titanium (Ti), and zirconia (Zr) by utilizing two die materials at different time durations is of interest to dentists. The spacing between the threads was measured using the impressions created for the interior threads of implant analogs, or replicas by stereomicroscope set to x50 at 0th, 3rd, 6th, 9th, and 12th interval. It was observed that there was decrease in distance between threads 1-2 as the increasing reuse at increasing time intervals in all implants analogs. However the decrease in distance between threads was low in Titanium implants analogs followed by Zircona implant analogs and the decrease was maximum in aluminum implants analogs followed by SS implant analogs. When there was evaluation of distance between threads 3-4 then it was observed that there was reduced decrease in distance between threads 3-4 as compared to threads 1-2 n all implant analogs. Similarly the reduction in distance between threads 5-6 was lesser as compared to threads 1-2 and threads 3-4. There was decrease in distance between threads 1-2 as the increasing reuse at increasing time intervals in all implants analogs. However, the reduction in distance between threads was lowest in Titanium implants analogs followed by Zircona implant analogs.

Controlled preparation of curcumin nanocrystals by detachable stainless steel microfluidic chip.

Microfluidic technology has not been extensively utilized in nanocrystals manufacture, although it has been used in the production of liposomes and LNPs. This is mainly due to concerns including blockage of narrow pipes and corrosion of organic solvents on chips. In this study, a detachable stainless steel microfluidic chip with split-and-recombine (SAR) structure was engraved and used to prepare curcumin nanocrystal suspensions by a microfluidic-antisolvent precipitation method. A simulation study of the mixing activities of three chip structures was conducted by COMSOL Multiphysics software. Then the curcumin nanocrystals preparation was optimized by Box-Behnken design to screen different stabilizers and solvents. Two curcumin nanocrystals formulations with an average particle size of 59.29 nm and 168.40 nm were obtained with PDIs of 0.131 and 0.058, respectively. Compared to curcumin powder, the formulation showed an increase in dissolution rate in 0.1 M HCL while pharmacokinetic study indicated that Cmax was increased by 4.47 and 3.14 times and AUC0-∞ were 4.26 and 3.14 times greater. No clogging or deformation of the chip was observed after long usage. The results demonstrate that the stainless steel microfluidic chips with SAR structure have excellent robustness and controllability. It has the potential to be applied in GMP manufacturing of nanocrystals.

Plant extracts as green corrosion inhibitors for different kinds of steel: A review.

Corrosion significantly threatens the structural integrity of steel-based constructions like buildings and industrial units. Traditional corrosion inhibitors, such as chromates, are associated with environmental and health risks. This has led to a growing interest in environmentally sustainable alternatives, with plant extracts emerging as promising candidates. These extracts are widely available, sustainable, and eco-friendly. This review aims to explore the potential of plant extracts as corrosion inhibitors for various types of steel. After examining current scientific literature, over 40 plant extracts have been identified that exhibit corrosion inhibition properties. These extracts have been thoroughly analyzed to understand their effectiveness in preventing corrosion. The review elucidates the mechanisms by which these extracts interact with metal surfaces to form protective layers, effectively hindering the corrosion process. In this review, we focus on the challenges associated with utilizing plant extracts as inhibitors, including optimal extract concentration and temperature considerations.

Microstructural and mechanical characterization of electron beam welded low-nickel nitrogen-strengthened austenitic stainless steel.

In this paper, the Electron Beam Welding (EBW) was used to join thin plates of low-nickel nitrogen-strengthened austenitic stainless steel (LNiASS), a material valued for its superior mechanical properties and cost-effectiveness. Traditional welding techniques often lead to issues such as hot cracking, reduced toughness, and undesirable microstructures. The objective was to address these challenges using EB·W., which offers precise control, minimal heat input, and deeper penetration. Methodology included joining LNiASS plates with E.B.W. and analyzing the resulting microstructures and mechanical properties through optical microscopy, tensile testing, microhardness testing, and scanning electron microscopy (SEM). The findings indicated the presence of various ferrite morphologies without significant precipitation of deleterious phases like carbides and sigma phase. The weldment strength was ∼90 % of the base alloy, with fractures occurring near the weld cord due to nitrogen loss and grain coarsening in the (HAZ). Microhardness increased by ∼12.9 %, attributed to microstructural evolution and a fine-grained structure. Impact testing in Charpy V-Notch (CVN) configuration showed the weld absorbed ∼50 % more impact energy than the base material, due to refined Microstructure and enhanced hardness. Longitudinal residual stress analysis indicated compressive nature below mid-thickness, resulting from thermal expansion and contraction during welding. These results demonstrated E.B·W.'s effectiveness in preserving mechanical properties and enhancing the performance of nitrogen-strengthened stainless steel welds.

Qualitative surface roughness of lithium disilicate endo-crown for pulpotomized primary molars.

Rehabilitation of pulpotomized primary molars with an appropriate restoration is essential for recovering function and safeguarding the durability of the treatment. This study aimed to assess and compare the surface roughness of stainless steel (ST) crowns, zirconia (ZR) crowns, fiberglass (FG) crowns, and lithium disilicate (LD) endo-crowns as a restoration for pulpotomized primary molars also, evaluating the surface roughness of their antagonists. Sixty pulpotomized primary mandibular first molars were used for qualitative surface roughness evaluation and divided into four groups (n = 15/group) according to the crown type (group-ST, group-ZR, group-FG, group-LD). While the other sixty sound, unprepared primary maxillary first molars were used for evaluation of their surface roughness against the tested crowns. Specimens' preparation and cementation were carried out according to each crown type and manufacturer's instructions. The surface roughness was done using a two-body wear test. The data were statistically analyzed. All tested crowns showed an increased change in surface roughness, except group-ZR, which had the least change in surface roughness after mechanical wear with no statistically significant difference(P = 0.681). All crown types significantly increased the surface roughness of their antagonists after mechanical wear, except group-ST which showed insignificant affection (p ≥ 0.05). Zirconia crowns and lithium disilicate endo-crowns had the least change in surface roughness compared to other groups while SSCs showed the least tooth loss in the antagonist enamel.

Phase Transformation and Mechanical Behaviour of Different Heat-Treated Nickel-Titanium Rotary Instruments.

OBJECTIVES: This study evaluated the phase composition, phase transformation behaviour, and mechanical properties of five heat-treated NiTi instruments. METHODS: ProTaper NEXT (M-wire, PTN), ProTaper Gold (Gold-wire, PTG), One Curve (C-wire, OC), EdgeTaper Platinum (Fire-wire, ETP), NeoNiTi (electrical discharge machining-wire, NNA), and ProTaper Universal (conventional wire, PTU, control) with #25-tip size were tested (n = 12/group) for cyclic fatigue resistance (number of cycles to failure; NCF) and torsional resistance (angle of rotation to fracture and maximum torque at fracture [ultimate torsional strength]). The geometry and fracture surfaces of the tested instruments were examined by scanning electron microscopy. The phase transformation temperature and phase composition of the instruments were evaluated using differential scanning calorimetry and X-ray diffraction. Data were statistically analysed using one-way ANOVA and Tukey's post hoc test, with the significance level set at 5%. RESULTS: PTG showed the highest NCF (P < .05) at 37°C, while ETP exhibited the highest angle of rotation to fracture, ultimate torsional strength, and stiffness (P < .05). Scanning electron microscopy demonstrated typical clusters of fatigue striations and numerous cracks after cyclic fatigue fracture, whereas there was a concentric abrasion pattern with a dimple and microvoids at the centre after torsional fracture. In differential scanning calorimetry curves, austenite-finishing temperatures of heat-treated instruments were higher than 37°C, whereas that of PTU was lower than 37°C. PTU showed strong peaks of austenite at 25 and 37°C, whereas ETP showed a strong peak of R-phase at 25°C, but mostly austenite phase at 37°C in X-ray diffraction. CONCLUSIONS: Geometry, alloy type, and phase transformation temperatures of NiTi instruments affected their mechanical behaviour. CLINICAL RELEVANCE: PTG showed the highest NCF, suitable for markedly curved canals. ETP had the highest torsional resistance, appropriate for narrow and constricted canals.

Evolution of inclusions in DH36 grade ship plate steel during high heat input welding.

In this paper, the solid solution and precipitation behavior of inclusions on the surface and 1/2 thickness of the tested steel plate under the condition of welding heat input of 400 kJ/cm is investigated by using laser confocal experiments with hot-rolled state DH36 ship plate steel as the research object, and the mechanism of the effect of inclusions on the phase transformation of an acicular ferrite is revealed. The results show that the inclusions of the tested steel are mainly composed of Oxide-MnS, MnS, Oxide, TiN, Spinel, etc. The amount of inclusions on the surface of the tested steel plate is significantly higher than that at the 1/2 thickness position. During the heating stage, the small inclusions on the surface immediately disappeared, and the large inclusions gradually solidified in the matrix; atomic diffusion occurred at the bond between the inclusions and the matrix; while the small inclusions at the 1/2 thickness position gradually disappeared at the beginning of the heating stage, and the inclusions began to precipitate and grow when the temperature was increased to 990 °C. The acicular ferrite preferentially nucleates and grows near the boundary of the inclusions during the post-weld cooling stage, and its growth ends when two acicular ferrites cross.

Mechanical Properties and Cooperation Mechanism of Corroded Steel Plates Retrofitted by Laser Cladding Additive Manufacturing under Tension.

As a metal additive manufacturing process, laser cladding (LC) is employed as a novel and beneficial repair technology for damaged steel structures. This study employed LC technology with 316 L stainless steel powder to repair locally corroded steel plates. The influences of interface slope and scanning pattern on the mechanical properties of repaired specimens were investigated through tensile tests and finite element analysis. By comparing the tensile properties of the repaired specimens with those of the intact and corroded specimens, the effectiveness of LC repair technology was assessed. An analysis of strain variations in the LC sheet and substrate during the load was carried out to obtain the cooperation mechanism between the LC sheet and substrate. The experimental results showed that the decrease in interface slope slightly improved the mechanical properties of repaired specimens. The repaired specimens have similar yield strength and ultimate strength to the intact specimens and better ductility as compared to the corroded specimen. The stress-strain curve of repaired specimens can be divided into four stages: elastic stage, substrate yield-LC sheet elastic stage, substrate hardening-LC sheet elastic stage, and plastic stage. These findings suggest that the LC technology with 316 L stainless steel powder is effective in repairing damaged steel plates in civil engineering structures and that an interface slope of 1:2.5 with the transverse scanning pattern is suitable for the repair process.

Increasing the Strength and Impact Toughness of Carbon Steel Using a Nanosized Eutectoid Resulting from Time-Controlled Quenching.

High-carbon steels are normally used as tool materials. The use of such steels for construction is limited due to their increased brittleness and poor weldability. However, it appears that high-carbon steels possess certain hidden reserves for enhanced plasticity and strength if properly heat-treated. An unconventional heat treatment was applied to carbon eutectoid steel (0.8 wt.% C) in order to increase its strength and impact toughness simultaneously. Samples for tensile and impact testing were held at 800 °C for different time ranges from 3 min to 9 min with subsequent cooling in oil. It was established that for each type of sample, an optimal holding time exists that is responsible for increased strength and high impact toughness. The hardness and microhardness levels of the surface and under-surface regions of the samples reached 390 HV after optimal heat treatment. An X-ray revealed a shift of the (211)α-peak to the lower 2-theta angles after heat treatment with the optimal holding time; this indicates an increase in carbon content in alpha solid solutions of approximately 0.12 wt.%. Thus, a nanostructured mixture of low-carbon martensite and thin cementite plates is formed in the under-surface region of carbon eutectoid steel after heat treatment, with a controlled holding time at the austenitizing temperature.

Fatigue Strength Improvement of Laser-Directed Energy Deposition 316L Stainless Steel with In Situ Ultrasonic Rolling by Preliminary Investigation.

In this study, to improve the fatigue strength of the LDED (laser-directed energy deposition) 316L stainless steel, an in situ ultrasonic rolling technology is developed to assist the laser-directed energy deposition process (LDED-UR). The microstructural characteristics and fatigue behavior are comprehensively discussed. The results show that the average size of pores of the LDED-UR alloy is about 10.2 µm, which is much smaller than that of the LDED alloy (34.1 µm). Meanwhile, the density of the LDED alloy is also enhanced from 98.26% to 99.27% via the in situ ultrasonic rolling. With the application of the in situ ultrasonic rolling, the grains are transformed into fully equiaxed grains, and their average grain size is greatly reduced from 84.56 µm to 26.93 µm. The fatigue limit of the LDED-UR alloy is increased by 29% from 210 MPa (LDED alloy) to 270 MPa, which can be ascribed to the decreased porosity and the fine grains. In particular, the crack initiation site of the LDED alloy is located at the surfaces, while it is nucleated from the sub-surface for the LDED-UR alloy. This is mainly attributed to the compression residual stress induced by the in situ ultrasonic rolling. This research offers a valuable understanding of the failure mechanisms in additively manufactured metals, guiding the development of effective strategies to improve their fatigue threshold under severe operating conditions.