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1.
Biotechnol Biofuels Bioprod ; 17(1): 124, 2024 Sep 28.
Article in English | MEDLINE | ID: mdl-39342290

ABSTRACT

BACKGROUND: Production of cheese whey in the EU exceeded 55 million tons in 2022, resulting in lactose-rich effluents that pose significant environmental challenges. To address this issue, the present study investigated cheese-whey treatment via membrane filtration and the utilization of its components as fermentation feedstock. A simulation model was developed for an industrial-scale facility located in Italy's Apulia region, designed to process 539 m3/day of untreated cheese-whey. The model integrated experimental data from ethanolic fermentation using a selected strain of Kluyveromyces marxianus in lactose-supplemented media, along with relevant published data. RESULTS: The simulation was divided into three different sections. The first section focused on cheese-whey pretreatment through membrane filtration, enabling the recovery of 56%w/w whey protein concentrate, process water recirculation, and lactose concentration. In the second section, the recovered lactose was directed towards fermentation and downstream anhydrous ethanol production. The third section encompassed anaerobic digestion of organic residue, sludge handling, and combined heat and power production. Moreover, three different scenarios were produced based on ethanol yield on lactose (YE/L), biomass yield on lactose, and final lactose concentration in the medium. A techno-economic assessment based on the collected data was performed as well as a sensitivity analysis focused on economic parameters, encompassing considerations on cheese-whey by assessing its economical impact as a credit for the simulated facility, dictated by a gate fee, or as a cost by considering it a raw material. The techno-economic analysis revealed different minimum ethanol selling prices across the three scenarios. The best performance was obtained in the scenario presenting a YE/L = 0.45 g/g, with a minimum selling price of 1.43 €/kg. Finally, sensitivity analysis highlighted the model's dependence on the price or credit associated with cheese-whey handling. CONCLUSIONS: This work highlighted the importance of policy implementation in this kind of study, demonstrating how a gate fee approach applied to cheese-whey procurement positively impacted the final minimum selling price for ethanol across all scenarios. Additionally, considerations should be made about the implementation of the simulated process as a plug-in addition in to existing processes dealing with dairy products or handling multiple biomasses to produce ethanol.

2.
Bioresour Technol ; 408: 131210, 2024 Sep.
Article in English | MEDLINE | ID: mdl-39098353

ABSTRACT

Techno-economic assessment (TEA) of a valorization of bulking agent (BA) ratios on the food waste compost value chain is made to assess economic feasibility. TEA was performed with two plans (Plan A: existing composting facilities; Plan B: new composting facilities) and each plan was under four scenarios. The BA (i.e. corn stalks, garden waste, and watermelon seedlings) ratio of 5 % (S1), 10 % (S2), 20 % (S3), and garden waste with a ratio of 20 % (S4). Results indicate that S2, with a net present value (NPV) of 128.9 million, represents Plan A's most economically viable scenario. Although the total operating costs of S4 were 18.9 %-23.5 % higher, 25.6 %-42.2 % higher total revenue made S4 have an NPV of 92.9 million, making it the most viable scenario in Plan B. All scenarios show positive NPV within a ± 20 % fluctuation range. Organic fertilizer price, government subsidies, and processing capacity were the key factors influencing NPV.


Subject(s)
Composting , Food Loss and Waste , Industrial Waste , Composting/economics , Composting/methods , Food Loss and Waste/economics , Industrial Waste/economics , Soil/chemistry
3.
Sci Rep ; 14(1): 19251, 2024 Aug 20.
Article in English | MEDLINE | ID: mdl-39164322

ABSTRACT

In this study, the effects of nanoparticle addition to internal combustion engines were investigated. Firstly, engine coolant was prepared by mixing nanoparticles with water in different ratios (0%, 0.15%, 0.3%, 0.5% and 0.6%). Nanoparticles were investigated by SEM and XRD techniques. Then, the prepared coolants with different ratios of nanoparticles were tested on the engine at different loads (2.5 kW, 3.8 kW, 6 kW, 9 kW and 10 kW), and their heat transfer performances were investigated. Then, an ANN model was trained using the results, and the optimal TiO2 nanoparticle doped mixing ratio (0.26%) was determined. At the last stage, the techno-economic analysis of the TiO2 added coolant determined with the help of ANN was carried out, and the payback period and cumulative net present value were determined. Unlike other studies, ANN and economic analyses were performed and a contribution to the literature for the use of nanoparticle doped liquids was presented. The results show that the highest improvement in heat transfer performance is in the case of 0.6% nanoparticle addition with 40.8%. According to the ANN study, the highest performance increase is with the addition of 0.26% nanoparticles. The economic analysis made according to the result of the ANN study shows that the payback period will be less than 4 years.

4.
Environ Sci Technol ; 58(31): 13737-13747, 2024 Aug 06.
Article in English | MEDLINE | ID: mdl-39047178

ABSTRACT

A model was developed to conduct techno-economic analysis (TEA) and life cycle assessment (LCA) for reactive carbon capture (RCC) and conversion of carbon dioxide (CO2) to methanol. This RCC process is compared to a baseline commercialized flue gas CO2 hydrogenation process. An ASPEN model was combined with existing TEA and LCA models into a larger TEA/LCA framework in Python. From preliminary experimental data, the model found a levelized cost of $0.79/kg methanol for the baseline process and $0.99/kg for the RCC process. The cradle-to-gate carbon intensity of the baseline process was 0.50 kg-CO2e/kg-methanol, compared to 0.55 kg-CO2e/kg-methanol for the RCC process. However, water consumption for RCC (10.21 kg-H2O/kg-methanol) is greatly reduced compared to the baseline (12.89 kg-H2O/kg-methanol). Future improvements in hydrogen electrolysis costs will benefit the RCC. A target H2/methanol mass ratio of 0.26 was developed for RCC laboratory experiments to reduce methanol cost below the baseline. If a ratio of 0.24 can be achieved, a levelized cost of $0.76/kg methanol is projected, with a carbon intensity of 0.42 kg-CO2e/kg-methanol.


Subject(s)
Carbon Dioxide , Carbon , Methanol , Temperature , Pressure
5.
Environ Sci Technol ; 58(28): 12520-12531, 2024 Jul 16.
Article in English | MEDLINE | ID: mdl-38953238

ABSTRACT

Sewage sludge, as a carbon-rich byproduct of wastewater treatment, holds significant untapped potential as a renewable resource. Upcycling this troublesome waste stream represents great promise in addressing global escalating energy demands through its wide practice of biochemical recovery concurrently. Here, we propose a biotechnological concept to gain value-added liquid bioproducts from sewage sludge in a self-sufficient manner by directly transforming sludge into medium-chain fatty acids (MCFAs). Our findings suggest that yeast, a cheap and readily available commercial powder, would involve ethanol-type fermentation in chain elongation to achieve abundant MCFA production from sewage sludge using electron donors (i.e., ethanol) and acceptors (i.e., short-chain fatty acids) produced in situ. The enhanced abundance and transcriptional activity of genes related to key enzymes, such as butyryl-CoA dehydrogenase and alcohol dehydrogenase, affirm the robust capacity for the self-sustained production of MCFAs. This is indicative of an effective metabolic network established between yeast and anaerobic microorganisms within this innovative sludge fermentation framework. Furthermore, life cycle assessment and techno-economic analysis evidence the sustainability and economic competitiveness of this biotechnological strategy. Overall, this work provides insights into sewage sludge upgrading independent of additional carbon input, which can be applied in existing anaerobic sludge fermentation infrastructure as well as to develop new applications in a diverse range of industries.


Subject(s)
Fermentation , Sewage , Biotechnology/methods , Fatty Acids/metabolism
6.
Biotechnol Biofuels Bioprod ; 17(1): 103, 2024 Jul 17.
Article in English | MEDLINE | ID: mdl-39020434

ABSTRACT

BACKGROUND: Itaconic acid is a promising bio-based building block for the synthesis of polymers, plastics, fibers and other materials. In recent years, Ustilago cynodontis has emerged as an additional itaconate producing non-conventional yeast, mainly due to its high acid tolerance, which significantly reduces saline waste coproduction during fermentation and downstream processing. As a result, this could likely improve the economic viability of the itaconic acid production process with Ustilaginaceae. RESULTS: In this study, we characterized a previously engineered itaconate hyper-producing Ustilago cynodontis strain in controlled fed-batch fermentations to determine the minimal and optimal pH for itaconate production. Under optimal fermentation conditions, the hyper-producing strain can achieve the theoretical maximal itaconate yield during the production phase in a fermentation at pH 3.6, but at the expense of considerable base addition. Base consumption is strongly reduced at the pH of 2.8, but at cost of production yield, titer, and rate. A techno-economic analysis based on the entire process demonstrated that savings due to an additional decrease in pH control reagents and saline waste costs cannot compensate the yield loss observed at the highly acidic pH value 2.8. CONCLUSIONS: Overall, this work provides novel data regarding the balancing of yield, titer, and rate in the context of pH, thereby contributing to a better understanding of the itaconic acid production process with Ustilago cynodontis, especially from an economic perspective.

7.
Proc Natl Acad Sci U S A ; 121(29): e2313475121, 2024 Jul 16.
Article in English | MEDLINE | ID: mdl-38976729

ABSTRACT

CO2 mineralization products are often heralded as having outstanding potentials to reduce CO2-eq. emissions. However, these claims are generally undermined by incomplete consideration of the life cycle climate change impacts, material properties, supply and demand constraints, and economic viability of CO2 mineralization products. We investigate these factors in detail for ten concrete-related CO2 mineralization products to quantify their individual and global CO2-eq. emissions reduction potentials. Our results show that in 2020, 3.9 Gt of carbonatable solid materials were generated globally, with the dominant material being end-of-life cement paste in concrete and mortar (1.4 Gt y-1). All ten of the CO2 mineralization technologies investigated here reduce life cycle CO2-eq. emissions when used to substitute comparable conventional products. In 2020, the global CO2-eq. emissions reduction potential of economically competitive CO2 mineralization technologies was 0.39 Gt CO2-eq., i.e., 15% of that from cement production. This level of CO2-eq. emissions reduction is limited by the supply of end-of-life cement paste. The results also show that it is 2 to 5 times cheaper to reduce CO2-eq. emissions by producing cement from carbonated end-of-life cement paste than carbon capture and storage (CCS), demonstrating its superior decarbonization potential. On the other hand, it is currently much more expensive to reduce CO2-eq. emissions using some CO2 mineralization technologies, like carbonated normal weight aggregate production, than CCS. Technologies and policies that increase recovery of end-of-life cement paste from aged infrastructure are key to unlocking the potential of CO2 mineralization in reducing the CO2-eq. footprint of concrete materials.

8.
Sci Total Environ ; 947: 174773, 2024 Oct 15.
Article in English | MEDLINE | ID: mdl-39013495

ABSTRACT

Biosolids from municipal wastewater treatment contain many contaminants of emerging concern, including microplastics (MPs), per- and polyfluoroalkyl substances (PFAS), pharmaceuticals and chemicals from personal care products (PPCPs). Many of these contaminants have very slow biotic or abiotic degradation rates and have been shown to have human and ecological health impacts. Application of biosolids to agriculture, a common disposal method, can result in extended environmental contamination. An approach for eliminating the contaminants is pyrolysis, which can also generate biochar, enhancing carbon sequestration as a side-benefit. We pyrolyzed biosolid samples from an operating facility at various temperatures from 400 to 700 °C with a 2-hour residence time. We then evaluated contaminant removal, which in many cases was 100 %, with only a few residuals. No trace of PFAS was detectable even at 400 °C. Overall mass removal of PPCPs, including PFAS, was over 99.9 %. MP removal via pyrolysis ranged from 91 to 97 %. The biochar contains significant amounts of Fe and P, which make it a useful fertilizer amendment. The techno-economic analysis indicates that pyrolysis may generate significant cost savings, and revenue from the sale of biochar, sufficient to more than cover the investment and operating costs of the dryer and pyrolysis unit.


Subject(s)
Charcoal , Microplastics , Pyrolysis , Water Pollutants, Chemical , Charcoal/chemistry , Water Pollutants, Chemical/analysis , Microplastics/analysis , Waste Disposal, Fluid/methods , Fluorocarbons/analysis , Pharmaceutical Preparations/analysis , Cosmetics/analysis
9.
Chemosphere ; 362: 142639, 2024 Aug.
Article in English | MEDLINE | ID: mdl-38909865

ABSTRACT

Anaerobic digestion of floated paperboard sludge (PS) cake suffers from volatile fatty acids (VFAs) accumulation, nutrient unbalanced condition, and generation of digestate with a risk of secondary pollution. To overcome these drawbacks, sewage sludge (SS) was added to PS cake for biogas recovery improvement under a co-digestion process followed by the thermal treatment of solid fraction of digestate for biochar production. Batch experimental assays were conducted at different SS:PS mixing ratios of 70:30, 50:50, 30:70, and 20:80 (w/w), and their anaerobic co-digestion performances were compared to the mono-digestion systems at 35 ± 0.2 °C for 45 days. The highest methane yield (MY) of 241.68 ± 14.81 mL/g CODremoved was obtained at the optimum SS:PS ratio of 50:50 (w/w). This experimental condition was accompanied by protein, carbohydrate, and VFA conversion efficiencies of 47.3 ± 3.2%, 46.8 ± 3.2%, and 56.3 ± 3.8%, respectively. The synergistic effect of SS and PS cake encouraged the dominance of Bacteroidota (23.19%), Proteobacteria (49.65%), Patescibacteria (8.12%), and Acidovorax (12.60%) responsible for hydrolyzing the complex organic compounds and converting the VFAs into biomethane. Further, the solid fraction of digestate was subjected to thermal treatment at a temperature of 500 °C for 2.0 h, under an oxygen-limited condition. The obtained biochar had a yield of 0.48 g/g dry digestate, and its oxygen-to-carbon (O/C), carbon-to-nitrogen (C/N), and carbon-to-phosphorous (C/P) ratios were 0.55, 10.23, and 16.42, respectively. A combined anaerobic co-digestion/pyrolysis system (capacity 50 m3/d) was designed based on the COD mass balance experimental data and biogenic CO2 market price of 22 USD/ton. This project could earn profits from biogas (12,565 USD/yr), biochar (6641 USD/yr), carbon credit (8014 USD/yr), and COD shadow price (6932 USD/yr). The proposed project could maintain a payback period of 6.60 yr. However, further studies are required to determine the associated life cycle cost model that is useful to validate the batch experiment assumptions.


Subject(s)
Charcoal , Fatty Acids, Volatile , Methane , Sewage , Sewage/chemistry , Charcoal/chemistry , Fatty Acids, Volatile/analysis , Anaerobiosis , Bioreactors , Waste Disposal, Fluid/methods , Biofuels , Paper
10.
Article in English | MEDLINE | ID: mdl-38888826

ABSTRACT

Biomass pyrolysis is the most effective process to convert abundant organic matter into value-added products that could be an alternative to depleting fossil fuels. A comprehensive understanding of the biomass pyrolysis is essential in designing the experiments. However, pyrolysis is a complex process dependent on multiple feedstock characteristics, such as biomass consisting of volatile matter, moisture content, fixed carbon, and ash content, all of which can influence yield formation. On top of that, product composition can also be affected by the particle size, shape, susceptors used, and pre-treatment conditions of the feedstock. Compared to conventional pyrolysis, microwave-assisted pyrolysis (MAP) is a novel thermochemical process that improves internal heat transfer. MAP experiments complicate the operation due to additional governing factors (i.e. operating parameters) such as heating rate, temperature, and microwave power. In most instances, a single parameter or the interaction of parameters, i.e. the influence of other parameter integration, plays a crucial role in pyrolysis. Although various studies on a few operating parameters or feedstock characteristics have been discussed in the literature, a comprehensive review still needs to be provided. Consequently, this review paper deconstructed biomass and its sources, including microwave-assisted pyrolysis, and discussed the impact of operating parameters and biomass properties on pyrolysis products. This paper addresses the challenge of handling multivariate problems in MAP and delivers solutions by application of the machine learning technique to minimise experimental effort. Techno-economic analysis of the biomass pyrolysis process and suggestions for future research are also discussed.

11.
Adv Mater ; 36(30): e2400259, 2024 Jul.
Article in English | MEDLINE | ID: mdl-38881361

ABSTRACT

Li-rich NMCs layered oxides, with the general formula of Li[LixNiyMnzCo1- x - y - z]O2, are known for their exceptionally high capacities but remain yet to be practicalized in the real world. They have attracted enormous research attention due to their complex structure and intriguing redox mechanisms, with a particular focus on anionic redox over the past decade. While fundamental understandings are fruitful, the practical considerations are emphasized here by providing perspectives on how Li-rich NMCs are limited by practical roadblocks and guidelines on how to cope with these limitations. It is also demonstrated that, via a techno-economic analysis, Li-rich NMCs have material cost ($/kg) highly dependent on the lithium price, but still preserve the dominance of lower pack cost ($/kWh) than other cathode candidates principally owing to their larger material energy densities. In addition to their pure application in electric-vehicle batteries, using them as "electrode additive" or "sacrificial agent" can further multiply their practicalities in assortment of scenarios, which is further discussed.

12.
Water Res ; 260: 121950, 2024 Aug 15.
Article in English | MEDLINE | ID: mdl-38917505

ABSTRACT

Despite significant capital and operating costs, mechanical vapor compression (MVC) remains the preferred technology for challenging brine concentration applications. This work seeks to assess the dependence of MVC costs on feedwater salinity and desired water recovery and to quantify the value of improved component performance or reduced component costs for reducing the levelized cost of water (LCOW) of MVC. We built a cost optimization model coupling thermophysical, heat and mass transfer, and technoeconomic models to optimize and identify low cost MVC system designs as a function of feedwater salinity and water recovery. The LCOW ranges over 3.6 to 6.1 $/m3 for seawater feed salinities of 25-150 g/kg and water recoveries of 40-80 %. We then perform sensitivity analysis on parameter inputs to isolate irreducible costs and determine high value component innovation targets. The LCOW was most sensitive to evaporator material costs and performance, including the overall heat transfer coefficient in the evaporator. Process and material innovations such as polymer-composite evaporator tubes that reduce evaporator costs by 25 % without reducing heat transfer performance by more than 10 % would result in MVC cost reductions of 8 %.


Subject(s)
Salinity , Models, Theoretical , Salts , Seawater , Costs and Cost Analysis
13.
Sci Total Environ ; 946: 174167, 2024 Oct 10.
Article in English | MEDLINE | ID: mdl-38917898

ABSTRACT

Globally, COVID-19 has not only caused tremendous negative health, social and economic impacts, but it has also led to environmental issues such as a massive increase in biomedical waste. The biomedical waste (BMW) was generated from centralized (hospitals, clinics, and research facilities) and extended (quarantine camps, COVID-19 test camps, and quarantined homes) healthcare facilities. Many effects, such as the possibility of infection spread, unlawful dumping/disposal, and an increase in toxic emissions by common BMW treatment facilities, are conjectured because of the rise in waste generation. However, it is also an opportunity to critically analyze the current BMW treatment scenario and implement changes to make the system more economical and environmentally sustainable. In this review, the waste disposal guidelines of the BMW management infrastructure are critically analyzed for many functional parameters to bring out possible applications and limitations of individual interventions. In addition, an investigation was made to select appropriate technology based on the environmental setting.


Subject(s)
COVID-19 , Medical Waste Disposal , Medical Waste , COVID-19/epidemiology , COVID-19/prevention & control , Medical Waste Disposal/methods , Medical Waste/analysis , Pyrolysis , Pandemics , Humans , SARS-CoV-2
14.
Adv Mater ; : e2311464, 2024 May 29.
Article in English | MEDLINE | ID: mdl-38808666

ABSTRACT

Biomass assumes an increasingly vital role in the realm of renewable energy and sustainable development due to its abundant availability, renewability, and minimal environmental impact. Within this context, 5-hydroxymethylfurfural (HMF), derived from sugar dehydration, stands out as a critical bio-derived product. It serves as a pivotal multifunctional platform compound, integral in synthesizing various vital chemicals, including furan-based polymers, fine chemicals, and biofuels. The high reactivity of HMF, attributed to its highly active aldehyde, hydroxyl, and furan ring, underscores the challenge of selectively regulating its conversion to obtain the desired products. This review highlights the research progress on efficient catalytic systems for HMF synthesis, oxidation, reduction, and etherification. Additionally, it outlines the techno-economic analysis (TEA) and prospective research directions for the production of furan-based chemicals. Despite significant progress in catalysis research, and certain process routes demonstrating substantial economics, with key indicators surpassing petroleum-based products, a gap persists between fundamental research and large-scale industrialization. This is due to the lack of comprehensive engineering research on bio-based chemicals, making the commercialization process a distant goal. These findings provide valuable insights for further development of this field.

15.
Bioresour Technol ; 401: 130738, 2024 Jun.
Article in English | MEDLINE | ID: mdl-38670290

ABSTRACT

Depolymerization of carbohydrate biomass using a long-chain alcohol (transglycosylation) to produce alkyl glycoside-based bio-surfactants has been gaining industrial interest. This study introduces microwave-assisted transglycosylation in transforming wheat bran, a substantial agricultural side stream, into these valuable compounds. Compared to traditional heating, microwave-assisted processing significantly enhances the product yield by 53 % while reducing the reaction time by 72 %, achieving a yield of 29 % within 5 h. This enhancement results from the microwave's capacity to activate intermolecular hydrogen and glycosidic bonds, thereby facilitating transglycosylation. Life-cycle assessment and techno-economic analysis demonstrate the benefits of microwave heating in reducing energy consumption by 42 %, CO2 emissions by 56 %, and equipment, operational and production costs by 44 %, 35 % and 30 %, respectively. The study suggests that microwave heating is a promising approach for efficiently producing bio-surfactants from agricultural wastes, with potential cost reductions and environmental benefits that could enhance industrial biomass conversion processes.


Subject(s)
Biomass , Dietary Fiber , Glycosides , Microwaves , Surface-Active Agents , Surface-Active Agents/chemistry , Glycosylation , Green Chemistry Technology/methods
16.
Bioresour Technol ; 401: 130744, 2024 Jun.
Article in English | MEDLINE | ID: mdl-38677384

ABSTRACT

Paper sludge biomass represents an underutilized feedstock rich in pulped and processed cellulose which is currently a waste stream with significant disposal cost to industry for landfilling services. Effective fractionation of the cellulose from paper sludge presents an opportunity to yield cellulose as feedstock for value-added processes. A novel approach to cellulose fractionation is the sidehill screening system, herein studied at the pilot-plant scale. Composition analysis determined ash removal and carbohydrate retention of both sidehill and high-performance benchtop screening systems. Sidehill screening resulted in greater carbohydrates retention relative to benchtop screening (90% vs 66%) and similar ash removal (95% vs 98%). Techno-economic analysis for production of sugar syrup yielded a minimum selling price of $331/metric ton of sugar syrup including disposal savings, significantly less than a commercial sugar syrup without fractionation. Sensitivity analysis showed that screening conditions played a significant role in economic feasibility for cellulosic yield and downstream processes.


Subject(s)
Biomass , Cellulose , Paper , Sewage , Pilot Projects , Cellulose/chemistry , Chemical Fractionation
17.
Biotechnol J ; 19(4): e2400005, 2024 Apr.
Article in English | MEDLINE | ID: mdl-38651259

ABSTRACT

Protein purifications based on phase separations (e.g., precipitation and liquid-liquid extraction) have seen little adoption in commercial protein drug production. To identify barriers, we analyzed the purification performance and economics of 290 phase separation purifications from 168 publications. First, we found that studies using Design of Experiments for optimization achieved significantly greater mean yield and host cell protein log10 removal values than those optimizing one factor at a time (11.5% and 53% increases, respectively). Second, by modeling each reported purification at scales from 10 to 10,000 kg product/year and comparing its cost-effectiveness versus chromatography, we found that cost-effectiveness depends strongly on scale: the fraction of phase separations predicted to be cost-effective at the 10, 100, and 1000 kg/year scales was 8%, 15%, and 43%, respectively. Total cost per unit product depends inversely on input purity, with phase separation being cheaper than chromatography at the 100 kg/year scale in 100% of cases where input purity was ≤ 1%, compared to about 25% of cases in the dataset as a whole. Finally, we identified a simple factor that strongly predicts phase separation process costs: the mass ratio of reagents versus purified product (the "direct materials usage rate"), which explains up to 58% of variation in cost per unit of purified product among all 290 reports, and up to 98% of variation within particular types of phase separation.


Subject(s)
Cost-Benefit Analysis , Liquid-Liquid Extraction/methods , Proteins/isolation & purification , Proteins/chemistry , Phase Separation
18.
Front Chem ; 12: 1347255, 2024.
Article in English | MEDLINE | ID: mdl-38650674

ABSTRACT

Opportunity for future green hydrogen development in Nepal comes with end-use infrastructural challenges. The heavy reliance of industries on fossil fuels (63.4%) despite the abundance of hydroelectricity poses an additional challenge to the green transition of Nepal. The presented work aims to study the possibility of storing and utilizing spilled hydroelectricity due to runoff rivers as a compatible alternative to imported petroleum fuels. This is achieved by converting green hydrogen from water electrolysis and carbon dioxide from carbon capture of hard-to-abate industries into synthetic methane for heating applications via the Sabatier process. An economy-of-scale study was conducted to identify the optimal scale for the reference case (Industries in Makwanpur District Nepal) for establishing the Synthetic Natural Gas (SNG) production industry. The techno-economic assessment was carried out for pilot scale and reference scale production unit individually. Uncertainty and sensitivity analyses were performed to study the project profitability and the sensitivity of the parameters influencing the feasibility of the production plant. The reference scale for the production of Synthetic Natural Gas was determined to be 40 Tons Per Day (TPD), with a total capital investment of around 72.15 Million USD. Electricity was identified as the most sensitive parameter affecting the levelized cost of production (LCOP). The 40 TPD plant was found to be price competitive to LPG when electricity price is subsidized below 3.55 NPR/unit (2.7 c/unit) from 12 NPR/unit (9.2 c/unit). In the case of the 2 TPD plant, for it to be profitable, the price of electricity must be subsidized to well below 2 NPR/kWh. The study concludes that the possibility of SNG production in Nepal is profitable and price-competitive at large scales and at the same time limited by the low round efficiency due to conversion losses. Additionally, it was observed that highly favorable conditions driven by government policies would be required for the pilot-scale SNG project to be feasible.

19.
Sci Total Environ ; 929: 172599, 2024 Jun 15.
Article in English | MEDLINE | ID: mdl-38657807

ABSTRACT

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) is a biobased and biodegradable polymer that could efficiently replace fossil-based plastics. However, its widespread deployment is slowed down by the high production cost. In this work, the techno-economic assessment of the process for producing poly(3-hydroxybutyrate-co-3-hydroxyvalerate) from low-cost substrates, such as methane and valeric acid derived from the anaerobic digestion of organic wastes, is proposed. Several strategies for cost abatement, such as the use of a mixed consortium and a line for reagent recycling during downstream, were adopted. Different scenarios in terms of production, from 100 to 100,000 t/y, were analysed, and, for each case, the effect of the reactor volume (small, medium and large size) on the selling price was assessed. In addition, the effect of biomass concentration was also considered. Results show that the selling price of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) is minimum for a production plant with 100,000 t/y capacity, accounting for 18.4 €/kg, and highly influenced by the biomass concentration since it can be reduced up to 8.6 €/kg by increasing the total suspended solids from 5 to 30 g/L, This adjustment aligns the breakeven point of PHBV with the reported average commercial price.


Subject(s)
Biomass , Bioreactors , Fatty Acids, Volatile , Methane , Polyesters , Polyhydroxybutyrates , Methane/analysis , Fatty Acids, Volatile/analysis , Biopolymers
20.
Adv Mater ; : e2312093, 2024 Apr 29.
Article in English | MEDLINE | ID: mdl-38683953

ABSTRACT

Carbon dioxide (CO2), a member of greenhouse gases, contributes significantly to maintaining a tolerable environment for all living species. However, with the development of modern society and the utilization of fossil fuels, the concentration of atmospheric CO2 has increased to 400 ppm, resulting in a serious greenhouse effect. Thus, converting CO2 into valuable chemicals is highly desired, especially with renewable solar energy, which shows great potential with the manner of photothermal catalysis. In this review, recent advancements in photothermal CO2 conversion are discussed, including the design of catalysts, analysis of mechanisms, engineering of reactors, and the corresponding techno-economic analysis. A guideline for future investigation and the anthropogenic carbon cycle are provided.

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