Fabrication Process of Silicone-based Dielectric Elastomer Actuators.

This contribution demonstrates the fabrication process of dielectric elastomer transducers (DETs). DETs are stretchable capacitors consisting of an elastomeric dielectric membrane sandwiched between two compliant electrodes. The large actuation strains of these transducers when used as actuators (over 300% area strain) and their soft and compliant nature has been exploited for a wide range of applications, including electrically tunable optics, haptic feedback devices, wave-energy harvesting, deformable cell-culture devices, compliant grippers, and propulsion of a bio-inspired fish-like airship. In most cases, DETs are made with a commercial proprietary acrylic elastomer and with hand-applied electrodes of carbon powder or carbon grease. This combination leads to non-reproducible and slow actuators exhibiting viscoelastic creep and a short lifetime. We present here a complete process flow for the reproducible fabrication of DETs based on thin elastomeric silicone films, including casting of thin silicone membranes, membrane release and prestretching, patterning of robust compliant electrodes, assembly and testing. The membranes are cast on flexible polyethylene terephthalate (PET) substrates coated with a water-soluble sacrificial layer for ease of release. The electrodes consist of carbon black particles dispersed into a silicone matrix and patterned using a stamping technique, which leads to precisely-defined compliant electrodes that present a high adhesion to the dielectric membrane on which they are applied.

Preparation of carbon blacks by liquid phase plasma (LPP) process.

In this study, carbon black nanoparticles were synthesized by Liquid Phase Plasma (LPP) technique; plasma generated in the organic solvent of benzene at 4.9 kV with the pulse frequency of 15 kHz and width of 5 micros transformed the carbon atoms in the solvent into carbon blacks by oxidation and reduction reactions. Graphite phase was found to be introduced into the carbon blacks without any additional processes due to the characteristics of LPP process, resulting in a higher G/D ratio of 0.92, compared to 0.83 of commercial Ketjen carbon blacks. For the performance improvement, heat treatment was employed and its parameters such as temperature and duration time were optimized in relation to the crystallinity and specific surface area of the carbon blacks. Carbon blacks heat treated at 450 degrees C in the air for 20 min were measured to have the discharge capacity of 1750 mAh/g and irreversible charging and discharging capacity ratio of 52.6%.

Computational investigations on covalent dimerization/oligomerization of polyacenes: is it relevant to soot formation?

We have postulated a novel pathway that could assist in the nucleation of soot particles through covalent dimerization and oligomerizations of a variety of PAHs. DFT calculations were performed with the objective of obtaining the relative thermal stabilities and formation probabilities of oligomeric species that exploit the facile dimerization that is known to occur in linear oligoacenes. We propose that the presence of small stretches of linear oligoacence (tetracene or longer) in extended PAH, either embedded or tethered, would be adequate for enabling the formation of such dimeric and oligomeric adducts; these could then serve as nuclei for the growth of soot particles. Our studies also reveal the importance of π-stacking interactions between extended aromatic frameworks in governing the relative stabilities of the oligomeric species that are formed.

Drop-on-demand printing of carbon black ink by electrohydrodynamic jet printing.

Electrohydrodynamic (EHD) jet printing is a technique using electric fields to eject inks through nozzle apertures. EHD jet printing is very attractive due to its non-contacting nature and compatibility with diverse materials and substrates. In this research, we have fabricated micron-sized dot arrays and line patterns with carbon black ink on Si wafer substrates using EHD jet printing. The effect of operating conditions such as applied voltage, working distance and stage speed on the size and shape of the jetted patterns and jetting cycles is investigated by using optical microscope, high speed camera and atomic force microscopy (AFM). We have also demonstrated the drop-on-demand feature of the EHD jet printing system by patterning carbon black ink lines with various widths and dot arrays with desired diameters and spacing by controlling the operating conditions.

Particle characteristics in the reactor and pelletizing areas of carbon black production.

Physical and chemical characteristics of airborne particles (ultrafine, PM1, PM2.5, and PM10) in reactor and pelletizing areas during carbon black production were measured to assess process related sources of particles in work areas. Results from bagging areas within the same three facilities have been previously published. Particle number and mass concentration measurements were conducted in these work areas and at ambient comparison sites at each of the three carbon black plants. No elevated ultrafine particle number concentrations (UFP, <100 nm) with respect to ambient were determined in the work areas of Plant 1, intermittently elevated concentrations at Plant 2, and permanently elevated concentrations at Plant 3. The intermittently elevated UFP concentrations in the pelletizer and reactor areas of Plant 2 could be related to nearby traffic emissions. The ultrafine particle number concentrations at Plant 2 are comparable to those determined at urban traffic sites. Both work areas of Plant 3 showed elevated UFP concentrations in the pelletizer reactor and areas. In the case of the reactor, which was the only enclosed reactor area investigated among the three facilities, the source of the elevated UFP number concentration was most likely attributable to grease and oil fumes from maintenance activities, a conclusion supported by carbon fractionation analysis. The elevated UFP number concentrations in the pelletizing area in this same plant are related to leaks in the production line, which allowed particulate matter to escape to the surrounding areas. Absolute PM10 mass concentrations were all within normal ambient concentrations except for the pelletizing area in Plant 3, which showed continuous levels above ambient. One additional source contributing to peak level PM10 mass concentrations at Plant 2 was due to wind dispersion from a carbon black spill incident the day prior to measurements. It is concluded from these measurements that no carbon black is released in the reactor and pelletizing areas (as UFP or PM10) from the closed production lines under normal operating conditions.