Effect of the CAD-CAM and lost-wax framework fabrication techniques on the fracture strength of porcelain in metal-ceramic restorations.

BACKGROUND: Ceramic fracture is a common problem in metal-ceramic restorations (MCRs). The advent of computer-aided design and computer-aided manufacturing (CAD-CAM) technology eliminated the lost-wax technique, which was responsible for many of the problems associated with framework fabrication. However, the role of the CAD-CAM technology in decreasing porcelain fracture is not yet known. OBJECTIVES: The aim of the present in vitro study was to compare the fracture strength of porcelain in MCRs with metal frameworks fabricated with the use of the lost-wax and CAD-CAM techniques. MATERIAL AND METHODS: Twenty metal dies were prepared with a deep chamfer finish line, with a depth of 1.2 mm and the occlusal taper of the walls of 8°, a 2-millimeter occlusal reduction of the functional cusp, a 1.5-millimeter occlusal reduction of the nonfunctional cusp, and the functional cusp bevel. Ten frameworks were fabricated using the CAD-CAM system and 10 with the lost-wax technique. After porcelain veneering, the specimens underwent thermocycling and cyclic loading to simulate the aging process. The load test was then performed. The fracture strength of porcelain was compared between the 2 groups, and the mode of failure was also determined using a stereomicroscope. RESULTS: Two specimens were excluded from the CAD-CAM group. Thus, 18 specimens were statistically analyzed. The results revealed no significant difference in fracture strength between the 2 groups (p > 0.05). The mode of failure was mixed in all specimens from both groups. CONCLUSIONS: Our results indicated that the fracture strength of porcelain and the mode of failure did not depend on the metal framework fabrication technique (lost-wax or CAD-CAM).

Effect of CAD-CAM Framework Design Fabricated from Sintered Cobalt-Chromium Alloy on Fracture Resistance of Metal-Ceramic Restorations.

Introduction: Porcelain fracture is a common problem of metal-ceramic restorations (MCRs). One suggested strategy to prevent it is to modify the metal framework design; however, the available information regarding the effect of framework design on porcelain fracture is scarce. Objective: This study aimed to assess the effect of computer-aided design and computer-aided manufacturing (CAD-CAM) framework design fabricated from sintered cobalt-chromium (Co-Cr) alloy on fracture resistance of MCRs. Materials and Methods: Twenty premolar metal dies were fabricated for this in vitro study. Ten standard frameworks were designed with 0.5 mm thickness, and 10 customized frameworks were designed with 1 mm thickness at the lingual margin and 0.5 mm thickness in all other areas. All specimens were fabricated from sintered Co-Cr alloy (Ceramill Sintron) using soft metal milling technology. After porcelain application, the specimens underwent thermocycling and cyclic loading for 3,000 cycles between 5 and 55°C. The fracture resistance was measured by a universal testing machine. The failure mode was also determined. Data were statistically analyzed by independent t-test (α = 0.05). Results: The mean fracture resistance of porcelain was 2,379 ± 531 N in the standard and 2,557 ± 448 N in the customized group. No significant difference was found in fracture resistance of the two groups (P > 0.05). All specimens in both groups showed mixed failure. Conclusion: The fracture resistance of porcelain and the failure mode were not affected by the framework design of MCRs fabricated from sintered Co-Cr alloy (Ceramill Sintron).