Co-gasification of biosolids with biomass: Thermogravimetric analysis and pilot scale study in a bubbling fluidized bed reactor.

This work studied the feasibility of co-gasification of biosolids with biomass as a means of disposal with energy recovery. The kinetics study at 800°C showed that biomass, such as switchgrass, could catalyze the reactions because switchgrass ash contained a high proportion of potassium, an excellent catalyst for gasification. However, biosolids could also inhibit gasification due to interaction between biomass alkali/alkaline earth metals and biosolids clay minerals. In the pilot scale experiments, increasing the proportion of biosolids in the feedstock affected gasification performance negatively. Syngas yield and char conversion decreased from 1.38 to 0.47m(3)/kg and 82-36% respectively as the biosolids proportion in the fuel increased from 0% to 100%. Over the same range, the tar content increased from 10.3 to 200g/m(3), while the ammonia concentration increased from 1660 to 19,200ppmv. No more than 25% biosolids in the fuel feed is recommended to maintain a reasonable gasification.

SO2-catalyzed steam pretreatment enhances the strength and stability of softwood pellets.

Densification can partially resolve the logistical challenges encountered when large volumes of biomass are required for bioconversion processes to benefit from economies-of-scale. Despite the higher bulk density of pellets, their lower mechanical strength and sensitivity to moisture are still recurring issues hindering long term transportation and storage. In this study, we have evaluated the potential benefits of SO(2)-catalyzed steam treatment to achieve both the needed size reduction prior to pelletization while improving the stability of the produced pellets. This pretreatment substantially reduced the particle size of the woodchips eliminating any further grinding. The treated pellets had a higher density and exhibited a two-time higher mechanical strength compared to untreated pellets. Despite a higher moisture adsorption capacity, treated pellets remained intact even under highly humid conditions. The high heating values, low ash content and good overall carbohydrate recovery of treated pellets indicated their potential suitability for both biochemical and thermochemical applications.

Development of off-gas emission kinetics for stored wood pellets.

A lumped three-reaction kinetic model for off-gas emissions of stored wood pellets in sealed containers has been developed accounting for the formation of CO and CO(2) and the depletion of O(2). Off-gas emission data at different conditions were used to extract kinetic model parameters by numerically fitting the proposed model equations. The fitted kinetic model parameters for different cases showed consistency with one another. With properly estimated model parameters, the current kinetic model can be used to predict off-gas emissions, oxygen depletion, and the buildup of toxic air pollutants in wood pellet storage containers/vessels.

Oxidative torrefaction of biomass residues and densification of torrefied sawdust to pellets.

Oxidative torrefaction of sawdust with a carrier gas containing 3-6% O(2) was investigated in a TG and a fluidized bed reactor, with the properties of the torrefied sawdust and pellets compared with traditional torrefaction without any O(2), as well as the dry raw material. It is found that the oxidative torrefaction process produced torrefied sawdust and pellets of similar properties as normally torrefied sawdust and corresponding pellets, especially on the density, energy consumption for pelletization, higher heating value and energy yield. For moisture absorption and hardness of the torrefied pellets, the oxidative torrefaction process showed slightly poor but negligible performance. Therefore, it is feasible to use oxygen laden combustion flue gases as the carrier gas for torrefaction of biomass. Besides, torrefied sawdust can be made into dense and strong pellets of high hydrophobicity at a higher die temperature than normally used in the production of traditional control pellets.

Drying characteristics and equilibrium moisture content of steam-treated Douglas fir (Pseudotsuga menziesii L.).

Douglas fir (Pseudotsuga menziesii L.) particles were exposed to high pressure saturated steam (200 and 220 °C for 5 and 10 min) to improve the durability and hydrophobicity of pellets produced from them. Depending on treatment severity, the moisture content of the particles increased from 10% to 36% (wet basis). Douglas fir particles steam-treated at 220 °C for 10 min had the fastest drying rate of 0.014 min(-1). The equilibrium moisture content (EMC) of steam-treated samples decreased with increasing steam temperature and treatment time. The Giggnheim-Anderson-deBoer (GAB) equilibrium model gave a good fit with the equilibrium data with R(2) = 0.99. The adsorption rate of untreated pellets exposed to humid air (30 °C, 90% RH) for 72 h was 0.0152 min(-1) while that of steam-treated pellets ranged from 0.0125 to 0.0135 min(-1) without a clear trend with steam treatment severity. These findings are critical to develop durable and less hygroscopic pellets.

Torrefaction of sawdust in a fluidized bed reactor.

In the present work, stable fluidization of sawdust was achieved in a bench fluidized bed with an inclined orifice distributor without inert bed materials. A solids circulation pattern was established in the bed without the presence of slugging and channeling. The effects of treatment severity and weight loss on the solid product properties were identified. The decomposition of hemicelluloses was found to be responsible for the significant changes of chemical, physical and mechanical properties of the torrefied sawdust, including energy content, particle size distribution and moisture absorption capacity. The hydrophobicity of the torrefied sawdust was improved over the raw sawdust with a reduction of around 40 wt.% in saturated water uptake rate, and enhanced with increasing the treatment severity due to the decomposition of hemicelluloses which are rich in hydroxyl groups. The results in this study provided the basis for torrefaction in fluidized bed reactors.

A life cycle evaluation of wood pellet gasification for district heating in British Columbia.

The replacement of natural gas combustion for district heating by wood waste and wood pellets gasification systems with or without emission control has been investigated by a streamlined LCA. While stack emissions from controlled gasification systems are lower than the applicable regulations, compared to the current base case, 12% and 133% increases are expected in the overall human health impacts for wood pellets and wood waste, respectively. With controlled gasification, external costs and GHG emission can be reduced by 35% and 82% on average, respectively. Between wood pellets and wood waste, wood pellets appear to be the better choice as it requires less primary energy and has a much lower impact on the local air quality.

Modeling of off-gas emissions from wood pellets during marine transportation.

After a fatal accident during the discharge of wood pellets at Helsingborg, emissions from pellets during marine transportation became a concern for the safe handling and storage of wood pellets. In this paper, a two-compartment model has been developed for the first time to predict the concentrations of CO, CO2, CH4, and O2 inside the cargo ship and the time and rate of forced ventilation required before the safe entry into the stairway adjacent to the storage hatch. The hatch and stairway are treated as two perfectly mixed tanks. The gas exchange rate between these two rooms and the gas exchange rate with the atmosphere are fitted to satisfy a measured tracer final concentration of 33 p.p.m.v. in the stairway and an average final hatch to stairway CO, CO2, and CH4 concentration ratio of 1.62 based on measurement from five other hatch and stairway systems. The reaction kinetics obtained from a laboratory unit using a different batch of pellets, however, need to be scaled in order to bring the prediction to close agreement with onboard measured emission data at the end of voyage. Using the adjusted kinetic data, the model was able to predict the general trend of data recorded in the first 12.5 days of the voyage. Further validation, however, requires the data recorded over the whole journey. The model was applied to predict the effect of ocean temperature on the off-gas emissions and the buildup of concentrations in the hatch and stairway. For safe entry to the cargo ship, the current model predicted that a minimal ventilation rate of 4.4 hr⁻¹ is required for the stairway's CO concentration to lower to a safe concentration of 25 p.p.m.v. At 4.4 hr⁻¹, 10 min of ventilation time is required for the safe entry into the stairway studied.

Effects of headspace and oxygen level on off-gas emissions from wood pellets in storage.

Few papers have been published in the open literature on the emissions from biomass fuels, including wood pellets, during the storage and transportation and their potential health impacts. The purpose of this study is to provide data on the concentrations, emission factors, and emission rate factors of CO(2), CO, and CH(4) from wood pellets stored with different headspace to container volume ratios with different initial oxygen levels, in order to develop methods to reduce the toxic off-gas emissions and accumulation in storage spaces. Metal containers (45 l, 305 mm diameter by 610 mm long) were used to study the effect of headspace and oxygen levels on the off-gas emissions from wood pellets. Concentrations of CO(2), CO, and CH(4) in the headspace were measured using a gas chromatograph as a function of storage time. The results showed that the ratio of the headspace ratios and initial oxygen levels in the storage space significantly affected the off-gas emissions from wood pellets stored in a sealed container. Higher peak emission factors and higher emission rates are associated with higher headspace ratios. Lower emissions of CO(2) and CO were generated at room temperature under lower oxygen levels, whereas CH(4) emission is insensitive to the oxygen level. Replacing oxygen with inert gases in the storage space is thus a potentially effective method to reduce the biomass degradation and toxic off-gas emissions. The proper ventilation of the storage space can also be used to maintain a high oxygen level and low concentrations of toxic off-gassing compounds in the storage space, which is especially useful during the loading and unloading operations to control the hazards associated with the storage and transportation of wood pellets.

Rate and peak concentrations of off-gas emissions in stored wood pellets--sensitivities to temperature, relative humidity, and headspace volume.

Wood pellets emit CO, CO(2), CH(4), and other volatiles during storage. Increased concentration of these gases in a sealed storage causes depletion of concentration of oxygen. The storage environment becomes toxic to those who operate in and around these storages. The objective of this study was to investigate the effects of temperature, moisture, and the relative size of storage headspace on emissions from wood pellets in an enclosed space. Twelve 10-l plastic containers were used to study the effects of headspace ratio (25, 50, and 75% of container volume) and temperatures (10-50 degrees C). Another eight containers were set in uncontrolled storage relative humidity (RH) and temperature. Concentrations of CO(2), CO, and CH(4) were measured by gas chromatography (GC). The results showed that emissions of CO(2), CO, and CH(4) from stored wood pellets are more sensitive to storage temperature than to RH and the relative volume of headspace. Higher peak emission factors are associated with higher temperatures. Increased headspace volume ratio increases peak off-gas emissions because of the availability of oxygen associated with pellet decomposition. Increased RH in the enclosed container increases the rate of off-gas emissions of CO(2), CO, and CH(4) and oxygen depletion.

Characterization and kinetics study of off-gas emissions from stored wood pellets.

The full potential health impact from the emissions of biomass fuels, including wood pellets, during storage and transportation has not been documented in the open literature. The purpose of this study is to provide data on the concentration of CO(2), CO and CH(4) from wood pellets stored in sealed vessels and to develop a kinetic model for predicting the transient emission rate factors at different storage temperatures. Five 45-l metal containers (305 mm diameter by 610 mm long) equipped with heating and temperature control devices were used to study the temperature effect on the off-gas emissions from wood pellets. Concurrently, ten 2-l aluminum canisters (100 mm diameter by 250 mm long) were used to study the off-gas emissions from different types of biomass materials. Concentrations of CO(2), CO and CH(4) were measured by a gas chromatograph as a function of storage time and storage temperature. The results showed that the concentrations of CO, CO(2) and CH(4) in the sealed space of the reactor increased over time, fast at the beginning but leveling off after a few days. A first-order reaction kinetics fitted the data well. The maximum concentration and the time it takes for the buildup of gas concentrations can be predicted using kinetic equations.