RESUMEN
Powder injection molding is an established, cost effective and often near-net-shape mass production process for metal or ceramic parts with complex geometries. This paper deals with the extension of the powder injection molding process chain towards the usage of a commercially available borosilicate glass and the realization of glass compounds with huge densities. The whole process chain consists of the individual steps of compounding, molding, debinding, and sintering. The first part, namely, the search for a suitable feedstock composition with a very high solid load and reliable molding properties, is mandatory for the successful manufacture of a dense glass part. The most prominent feature is the binder composition and the related comprehensive rheological characterization. In this work, a binder system consisting of polyethylene glycol and polymethylmethacrylate with stearic acid as a surfactant was selected and its suitability for glass injection molding was evaluated. The influence of all feedstock components on processing and of the process steps on the final sintered part was investigated for sintered glass parts with densities around 99% of the theoretical value.
RESUMEN
Nanoparticles have many advantages as active materials, such as a short diffusion length, low charge transfer resistance, or a reduced probability of cracking. However, their low packing density makes them unsuitable for commercial battery applications. Hierarchically structured microparticles are synthesized from nanoscale primary particles by targeted aggregation. Due to their open accessible porosity, they retain the advantages of nanomaterials but can be packed much more densely. However, the intrinsic porosity of the secondary particles leads to limitations in processing properties and increases the overall porosity of the electrode, which must be balanced against the improved rate stability and increased lifetime. This is demonstrated for an established cathode material for lithium-ion batteries (LiNi0.33Co0.33Mn0.33O2, NCM111). For active materials with low electrical or ionic conductivity, especially post-lithium systems, hierarchically structured particles are often the only way to produce competitive electrodes.
RESUMEN
The preparation of fully inkjet printed capacitors containing ceramic/polymer composites as the dielectric material is presented. Therefore, ceramic/polymer composite inks were developed, which allow a fast one-step fabrication of the composite thick films. Ba0.6Sr0.4TiO3 (BST) is used as the ceramic component and poly(methyl methacrylate) (PMMA) as the polymer. The use of such composites allows printing on flexible substrates. Furthermore, it results in improved values for the permittivity compared to pure polymers. Three composite inks with varying ratio of BST to PMMA were used for the fabrication of composite thick films consisting of 33, 50 and 66 vol% BST, respectively. All inks lead to homogeneous structures with precise transitions between the different layers in the capacitors. Besides the microstructures of the printed thick films, the dielectric properties were characterized by impedance spectroscopy over a frequency range of 100 Hz to 200 kHz. In addition, the influence of a larger ceramic particle size was investigated, to raise permittivity. The printed capacitors exhibited dielectric constants of 20 up to 55 at 1 kHz. Finally, the experimental results were compared to different theoretical models and their suitability for the prediction of εcomposite was assessed.
RESUMEN
In this study, micron-sized pored membranes, based on the co-polymer polyvinylidene difluoride hexafluoropropylene (PVdF-HFP) were prepared via phase inversion techniques. The aim of the approach was to find less harmful and less toxic solvents to fabricate such films. Therefore, the Hansen solubility approach was used to identify safer and less toxic organic solvents for the phase inversion process, relative to present solvent mixtures, based on acetone, dimethyl formamide, dimethyl acetamide or methanol. With this approach, it was possible to identify cyclopentanone, ethylene glycol and benzyl alcohol as suitable solvents for the membrane preparation process. Physicochemical and mechanical properties were analyzed and compared, which revealed a uniform membrane structure through the cross section. Differences were observed at the top surface, in dependence of both preparation approaches, which are described in detail.