Variable Fixation Technology Provides Rigid as Well as Progressive Dynamic Fixation: A Biomechanical Investigation.

BACKGROUND: A new locking-screw technology, the Variable Fixation Locking Screw (VFLS; Biomech Innovations), was developed with the aim of promoting secondary fracture-healing. The VFLS features a resorbable sleeve that progressively decreases its mechanical properties and mass during the fracture-healing time. In this study, we investigated whether the VFLS can provide rigid as well as progressive dynamic fixation. METHODS: The interfragmentary stability provided by the VFLS was tested in a simulated fracture-gap model and compared with that provided by standard locking or by a combination of both technologies under compression and torsional loading. Tests were performed with an intact sleeve (initial condition) and after its chemical dissolution. An optical measurement system was used to characterize interfragmentary movements. RESULTS: The axial stiffness did not differ significantly among groups in the initial condition. Sleeve resorption significantly decreased construct stiffness. The torsional stiffness of the samples instrumented with the VFLS was lower than that of the control group. The degradation of the sleeve resulted in a significant increase in axial displacement recorded at both the cis and trans cortices. In samples featuring combined technologies, this increase was about 12% to 20% at the trans cortex and about 50% to 60% at the cis cortex. In samples featuring VFLS technology only, this increase was about 20% to 37% at the trans cortex and about 70% to 125% at the cis cortex. CONCLUSIONS: The initial stability offered by the VFLS is equivalent to that of standard locking-screw technology. The resorption of the degradable sleeve leads to effective and reproducible fracture-gap dynamization, progressively varying the way the fracture gap is strained and the magnitude of the strain. CLINICAL RELEVANCE: The VFLS provides rigid and progressive dynamic fixation in vitro. Such variable stability might have beneficial effects in terms of triggering and boosting secondary fracture-healing.

Biomechanical properties of different external fixator frame configurations.

PURPOSE: External fixators are easy to apply and maximize soft tissue preservation. However, frames need providing an adequate stiffness in order to avoid excessive interfragmentary movement during the healing period. We characterized the stiffness of four different configurations of the newly developed Hoffmann 3 external fixation system. METHODS: A synthetic fracture gap model was stabilized using four different frame configurations: a double-∅ 11 mm rod configuration (group DR), a hybrid double-∅ 8 mm rod configuration (group H), a single ∅ 11 mm rod direct link configuration (group DL) and a single ∅ 11 mm rod side arm configuration (group SA). The stiffness of each configuration was measured under anterior-posterior bending, medial-lateral bending and axial torsion loading directions and the results statistically compared. RESULTS: The basic frame construct (group DR) showed the highest bending and torsional stiffness properties while the single rod side arm configuration (group SA) the lowest. CONCLUSIONS: The diameter and the amount of used connecting rods as well as the adequate placement of these rods towards the main loading directions determine the construct stiffness. These results could help the surgeons estimating how different frames can potentially affect the interfragmentary motion. This information might help in choosing specific configuration when treating different fracture types on given patients.

Tension band wiring of the olecranon: is it really a dynamic principle of osteosynthesis?

The tension band principle as applied to transverse olecranon fractures fixed by tension band wiring is based on the premise that distraction forces on the outer cortex of the ulna during elbow flexion are converted to compression forces on the articular surface of the olecranon at the fracture site. In view of some clinical outcomes, where hardware failure and secondary dislocations occur, the question arises if the dynamic compression theory is correct. Compressive forces during active flexion and extension after tension band wiring of a transverse osteotomy of the olecranon were measured in 6 fresh frozen human cadaveric models using a pressure-sensor in the osteotomy gap. We could collect 30 measurements during active flexion and 30 during active extension. Active flexion did not cause any compressive forces in the osteotomy gap. Extension with the humerus in an upright position and the elbow actively extended causes some compression (0.37-0.51 MPa) at the articular surface comparing with active flexion (0.2 MPa) due to gravity forces. Posterior, there was no significant pressure difference observed (0.41-0.45 versus 0.36-0.32 MPa) between active flexion and extension. The tension band wiring principle only exists during active extension in a range of 30-120° of flexion of the elbow. Postoperative exercise programs should be modified in order to prevent loss of compression at the fracture site of transverse olecranon fractures, treated with tension band wiring when the elbow is mobilised.

Cement augmentation of lag screws: an investigation on biomechanical advantages.

BACKGROUND: In trauma surgery, lag screws are commonly used. However, in osteoporotic bone, anchorage can be considerably compromised. This study investigates the biomechanical potential of cement augmentation in terms of improved fixation. METHODS: 36 Surrogate osteoporotic bone specimens were utilised in three biomechanical experiments, each comparing 6 augmented with 6 non-augmented samples. Standard partially-threaded lag screws (Synthes) were placed following surgical standard. For the augmented groups, 0.4 ml of polymethylmethacrylate was injected into the pre-drilled hole prior to screw placement. Interfragmentary compression was determined using a cannulated ring compression sensor. Maximum torque was recorded with a torque wrench. Compressive relaxation after 24 h, relaxation after loosening and re-tightening the screw as well as maximum compression and torque at failure were measured. FINDINGS: Mean relaxation was significantly lower for the augmented group (p < 0.01). After 24 h, a remaining fragmental compression of 62 % for the augmented and 52 % for the non-augmented specimens was found. Loosening and re-tightening of the screw did not affect the compressive relaxation when augmentation was applied (p = 0.529), compared to an increased relaxation after re-tightening in the non-augmented group (p = 0.04). The mean maximum compression and torque until failure were significantly higher for the augmented group (p < 0.001). INTERPRETATION: Cement augmentation of lag screws can improve fixation stability in terms of installing and maintaining interfragmentary compression. Effects of relaxation can be reduced and re-tightening of screws is possible without compromising the fixation. Particularly in reduced bone mass, augmentation of lag screws can markedly increase the security of the technique.

A comparison of parallel and diverging screw angles in the stability of locked plate constructs.

We investigated the static and cyclical strength of parallel and angulated locking plate screws using rigid polyurethane foam (0.32 g/cm(3)) and bovine cancellous bone blocks. Custom-made stainless steel plates with two conically threaded screw holes with different angulations (parallel, 10° and 20° divergent) and 5 mm self-tapping locking screws underwent pull-out and cyclical pull and bending tests. The bovine cancellous blocks were only subjected to static pull-out testing. We also performed finite element analysis for the static pull-out test of the parallel and 20° configurations. In both the foam model and the bovine cancellous bone we found the significantly highest pull-out force for the parallel constructs. In the finite element analysis there was a 47% more damage in the 20° divergent constructs than in the parallel configuration. Under cyclical loading, the mean number of cycles to failure was significantly higher for the parallel group, followed by the 10° and 20° divergent configurations. In our laboratory setting we clearly showed the biomechanical disadvantage of a diverging locking screw angle under static and cyclical loading.

Development of a novel method for surgical implant design optimization through noninvasive assessment of local bone properties.

A method was developed to improve the design of locking implants by finding the optimal paths for the anchoring elements, based on a high resolution pQCT assessment of local bone mineral density (BMD) distribution and bone micro-architecture (BMA). The method consists of three steps: (1) partial fixation of the implant to the bone and creation of a reference system, (2) implant removal and pQCT scan of the bone, and (3) determination of BMD and BMA of all implant-anchoring locations along the actual and alternative directions. Using a PHILOS plate, the method uncertainty was tested on an artificial humerus bone model. A cadaveric humerus was used to quantify how the uncertainty of the method affects the assessment of bone parameters. BMD and BMA were determined along four possible alternative screw paths as possible criteria for implant optimization. The method is biased by a 0.87 ± 0.12 mm systematic uncertainty and by a 0.44 ± 0.09 mm random uncertainty in locating the virtual screw position. This study shows that this method can be used to find alternative directions for the anchoring elements, which may possess better bone properties. This modification will thus produce an optimized implant design.