Interpretation and Prediction of the CO2 Sequestration of Steel Slag by Machine Learning.

The utilization of steel slag for CO2 sequestration is an effective way to reduce carbon emissions. The reactivity of steel slag in CO2 sequestration depends mainly on material and process parameters. However, there are many puzzles in regard to practical applications due to the different evaluations of process parameters and the lack of investigation of material parameters. In this study, 318 samples were collected to investigate the interactive influence of 12 factors on the carbonation reactivity of steel slag by machine learning with SHapley Additive exPlanations (SHAP). Multilayer perceptron (MLP), random forest, and support vector regression models were built to predict the slurry-phase CO2 sequestration of steel slag. The MLP model performed well in terms of prediction ability and generalization with comprehensive interpretability. The SHAP results showed that the impact of the process parameters was greater than that of the material parameters. Interestingly, the iron ore phase of steel slag was revealed to have a positive effect on steel slag carbonation by SHAP analysis. Combined with previous literature, the carbonation mechanism of steel slag was proposed. Quantitative analysis based on SHAP indicated that steel slag had good carbonation reactivity when the mass fractions of "CaO + MgO", "SiO2 + Al2O3", "Fe2O3", and "MnO" varied from 50-55%, 10-15%, 30-35%, and <5%, respectively.

Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove.

The high temperature brittleness range of medium carbon microalloyed steel under an actual continuous casting process was determined by the high temperature tensile test. The test results revealed that only a third of the brittle temperature range from 650-825 °C was due to intergranular ferrite in the experimental steel. In addition, it was found that the plastic recovery was fast and stable when the temperature was lower than 725 °C (the lowest plastic temperature). Bending/straightening operation in this temperature range was conducive to controlling the generation of corner cracks. In order to keep the corner temperature at the low temperature end of the plastic curve when the slab was bent/straightened, the cooling water scheme of the secondary cooling zone of the continuous caster was formulated by numerical calculation. By appropriately increasing the cooling water flow in the foot roll and the secondary cooling zones 1-5, the corner temperature of slab during bending operation was 600-700 °C, avoiding the brittle temperature range. The industrial test was then carried out. The results showed that after using the optimized water volume, the corner grains of the slab were uniform and the microstructure was mainly pearlite + ferrite. In addition, the abnormally large grain size was reduced, and a large amount of ferrite was generated inside the grain, which avoided stress concentration at the corner of the slab during bending/straightening operation, and basically eliminated the corner crack of the slab.

Effect of Phase Composition on Leaching Behavior and Mechanical Properties of Ceramics from Ferrochrome Slag and Tundish Slag.

Ferrochrome slag (FS) and tundish slag (TS) are two typical slags containing high contents of Cr2O3 (3.88 wt.%) and MnO (18.69 wt.%), respectively. In this study, batches of ceramics were prepared from FS and TS, and their Cr/Mn leaching behaviors, mechanical properties and microstructures were investigated. Results showed that ceramics with 80 wt.% FS or 85 wt.% TS had acceptable properties. By controlling its composition and sintering temperature, pyroxene or spinel phases could become the main crystalline phases of the fired ceramics containing either of the two slags. For both slag series, pyroxene phases contributed to higher bending strengths, whereas spinel phases led to lower Cr/Mn leaching rates. Both ceramic containing 20 wt.% FS and ceramic containing 85 wt.% TS had the main crystals of pyroxene phases and possessed the highest bending strengths (FS20: 114.52 MPa and TS85: 124.61 MPa). However, both ceramic containing 80 wt.% FS and ceramic containing 25 wt.% TS with main crystals from the spinel phases had the lowest Cr/Mn leaching rates (FS80: Cr 0.05% and TS25: Mn 0.43%). Therefore, optimum designs for the compositions of ceramics from different slags were achieved by changing the proportions of pyroxene and spinel phases to obtain a balance between the high strengths of materials and the stable retention of heavy metal ions. This study provides an important basis for long-term research on the large-scale reuse of heavy metal-containing slags in the ceramic industry.

Pilot trial of detoxification of chromium slag in cyclone furnace and production of slag wool fibres.

The pilot trial of detoxification of chromium slag in cyclone furnace and production of slag wool fibres were investigated in a power plant in China. 10-30 wt.% chromium slag was mixed with pulverized coal and 0-10 wt.% limestone as the raw materials of the cyclone furnace. Cr(VI) in chromium slag was reduced to Cr2O3 inside the cyclone furnace at high temperature. The melt was then produced into slag wool fibres through high-speed centrifugation. Optimal fibres with shot content of 4.5%, average diameter of 4.8 µm and acidity coefficient of 1.6 were produced with 15 wt.% chromium slag and 5 wt.% limestone in the mixture. Leaching toxicity test showed Cr(VI) of 0.016 mg/L of the produced fibres, which is far below the national standard of China. The total energy consumption could be significantly decreased compared to traditional cupola furnace method. This technique provides an effective and comprehensive technique for the detoxification and utilization of chromium slag at low cost and large-scale.

Enhanced antimicrobial activity of ZnO nanofluids in sonophotocatalysis and its mechanism.

This study investigated the inactivation efficiency of ZnO nanofluids against E. coli in sonophotocatalysis with the aeration of nitrogen, oxygen, argon and their mixtures. The results showed that inactivation efficiency was increased when aeration was combined with sonophotocatalysis. Addition of different types of gases could lead to the different inactivation efficiency. The inactivation efficiencies were shown in the following order: no aeration < nitrogen < argon < oxygen < Ar/O2(3:7) < Ar/O2(7:3) < Ar/O2(5:5). The production of hydroxyl radicals was explored to understand the inactivation mechanism. Compared with sonophotocatalysis without aeration, more hydroxyl radicals were produced in sonophotocatalysis with aeration, which could lead to changes of cellular substances. Furthermore, characterization of E. coli cells using Raman spectroscopy and FTIR illustrated that sonophotocalysis could affect the cellular substances containing carbohydrates, proteins and P containing molecules. Results suggested that the enhanced antimicrobial activity with aeration was originated from stronger cavitational activity, together with the formation of hydroxyl radicals. Compared to sonophotocatalysis without aeration, more dissolved oxygen was existed in sonophotocatalysis with aeration, which could enhance the formation of hydroxyl radicals.

Nanofluids used for water/wastewater treatment--a mini review.

Due to the rapid elevation of health standards and the limited water resources, decontamination and disinfection have become a challenging aspect of water/wastewater treatment. Traditional disinfection in water/wastewater treatment is associated with limitations, such as the production of toxic disinfection by-products. With the development of nanofluids, there is more and more interest in using nanofluids in environmental sectors, especially in water/wastewater treatment. Nanofluids are not strong oxidants and are not expected to produce harmful disinfection by-products. Nanofluids exhibit good disinfection properties against a wide range of bacteria, including Gram-negative, Gram-positive and spore bacteria. Several patents disclose the typically used types of nanofluids and their possible disinfection/ decontamination mechanisms. The use of different nanofluids and their applications in different water/wastewater treatment have also been reviewed in this paper.

The properties of ZnO nanofluids and the role of H2O2 in the disinfection activity against Escherichia coli.

This work investigates the disinfection property of ZnO nanofluids, focusing on H2O2 production and the disinfection activities of ZnO suspensions with different particles/aggregates. The possible disinfection mechanisms of ZnO suspensions are analysed. In this work, a medium mill was used to produce ZnO suspensions with different sizes of particles/aggregates. During the milling process, five ZnO suspension samples (A-E) were produced. X-ray Diffraction (XRD) and Dynamic Light Scattering (DLS) analyses revealed that after milling, the size of ZnO particles/aggregates in the suspensions decreased. Disinfection tests, H2O2 detection assays and fluorescent analyses were used to explore the disinfection activities and mechanism of ZnO suspensions. Disinfection tests results showed that all the produced ZnO suspension exhibited disinfection activity against Escherichia coli. ZnO suspensions with smaller particles/aggregates showed better disinfection activities. The presence of H2O2 in ZnO suspension was analysed. The H2O2 detection assay suggested that there is 1 µM H2O2 in 0.2 g/l ZnO Sample A, while there was no H2O2 present in ZnO Sample E. Though results showed that there was no H2O2 present in ZnO Sample E, Sample E with a size of 93 nm showed the best disinfection activities. Fluorescence tests detected that the interaction between E. coli lipid vesicles and ZnO Sample E was much faster and more efficient. This study firstly demonstrated that ZnO suspensions with different particles/aggregates produced different amount of H2O2. Results suggested that H2O2 is responsible for the disinfection activity of larger ZnO particles/aggregates while the interaction between smaller ZnO particles/aggregates and vesicle lipids is responsible for the disinfection activity of smaller ZnO particles/aggregates.