Comparison of 3D-Printed Single Crown Outcomes Among Different Computer-Aided Design Software Programs.

PURPOSE: Low-cost resin 3D printers have been used to produce affordable interim single crowns in public and private dental practices. The purpose of this study was to assess the impact of different computer-aided design (CAD) software programs on 3D trueness, microscopic marginal and internal gaps, time to design, and interproximal contacts of low-cost 3D-printed single crowns. MATERIALS AND METHODS: This in vitro study was performed on a total of 90 standardized resin-prepared teeth adapted to a dental manikin. For comparison among CAD software programs, 45 tooth preparations received 3D-printed crowns designed with one of three CAD software programs by an experienced technician and identified as groups TRIOS (n = 15), EXOCAD (n = 15), and ZZ (Zirkonzahn; n = 15). To assess interoperator reproducibility, 15 additional crowns were designed by a dental clinician (group ZZ-DENT) and 15 by a dental prosthetic technician (group ZZ-PROS), both with basic 1-week CAD/CAM training. Finally, as a control group, 15 crowns were milled using a high-end five-axis milling device (group ZZ-CONTROL). Statistically significant differences for 3D trueness, microscopic gaps, time to design, and interproximal contacts among groups were assessed with the Kruskal-Wallis test. RESULTS: No statistically significant differences in 3D trueness or marginal or internal gaps were found, either among different software programs or CAD operators (P > .05). However, Group TRIOS took significantly longer to design than EXOCAD and ZZ groups (P = .001). Less-experienced operators were significantly outperformed in time and interproximal contacts (P = .001) by the CAD technician using the same software program. Finally, control milled crowns (ZZ-CONTROL) significantly outperformed the respective 3D-printed copies (ZZ) in all assessed variables (P < .001). CONCLUSIONS: Different CAD software programs may affect the time required to design, but they do not significantly affect clinical outcomes of low-cost 3D-printed resin crowns if designed by an experienced CAD technician.

The Effect of a Duplex Surface Treatment on the Corrosion and Tribocorrosion Characteristics of Additively Manufactured Ti-6Al-4V.

The use of additively manufactured components specifically utilizing titanium alloys has seen rapid growth particularly in aerospace applications; however, the propensity for retained porosity, high(er) roughness finish, and detrimental tensile surface residual stresses are still a limiting factor curbing its expansion to other sectors such as maritime. The main aim of this investigation is to determine the effect of a duplex treatment, consisting of shot peening (SP) and a coating deposited by physical vapor deposition (PVD), to mitigate these issues and improve the surface characteristics of this material. In this study, the additive manufactured Ti-6Al-4V material was observed to have a tensile and yield strength comparable to its wrought counterpart. It also exhibited good impact performance undergoing mixed mode fracture. It was also observed that the SP and duplex treatments resulted in a 13% and 210% increase in hardness, respectively. Whilst the untreated and SP treated samples exhibited a similar tribocorrosion behavior, the duplex-treated sample exhibited the greatest resistance to corrosion-wear observed by the lack of damage on the surface and the diminished material loss rates. On the other hand, the surface treatments did not improve the corrosion performance of the Ti-6Al-4V substrate.

Additively Manufactured 316L Stainless Steel Subjected to a Duplex Peening-PVD Coating Treatment.

This research studies the individual and combined effects of mechanical shot peening and the deposition of TiAlCuN coating on additively manufactured 316L stainless steel. Shot peening has been found to induce a 40% increase in surface hardness, while the combined effect of shot peening and the coating produced an approximately three-fold increase in surface hardness when compared to the as-printed coupons. Shot peening reduced the surface roughness of printed metal coupons by 50%, showing that shot peening can also serve to improve the surface finish of as-printed 316L stainless steel components. The peening process was found to induce a compressive residual stress of 589 MPa, with a maximum affected depth of approximately 200 µm. Scratch testing of the printed and coated specimens showed complete delamination failure at a normal load of 14 N, when compared to hybrid treated samples which failed at 10 N. On the other hand, from the corrosion tests, it was found that the hybrid treated samples provided the optimal results as opposed to the other variables.

Surface Microstructural Changes and Release of Ions from Dental Metal Alloy Removable Prostheses in Patients Suffering from Acid Reflux.

PURPOSE: To investigate the surface microstructural changes and the release of ions from metal alloys used in removable dental prostheses and the potential effects of acidic reflux found in patients suffering from gastroesophageal reflux disease (GERD). MATERIALS AND METHODS: Thirty-seven (37) patients were recruited. Data were gathered through a questionnaire and clinical examination. Samples of metal alloy from the dentures and patient's saliva were collected. GERD was confirmed using the GerdQ questionnaire. Denture samples were characterized using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), while salivary samples were tested for trace metal ions using inductively coupled plasma (ICP). RESULTS: Characterization of denture samples revealed the presence of nickel, cobalt, and chromium. Nickel-chromium exhibited an etched surface appearance, while cobalt-chromium exhibited no noticeable surface microstructural changes. Higher mean salivary levels of chromium and cobalt in patients wearing any metal alloy-based denture and of chromium and nickel in patients wearing Ni-Cr prostheses were found to be significant. No differences were found in salivary metal ion levels of patients suffering from GERD. CONCLUSIONS: Nickel-chromium alloy is prone to acid etching in the oral cavity, while cobalt-chromium alloy appears to be more resistant. Cobalt, chromium, and nickel are leached in saliva of patients using cast removable prostheses. The impact of gastric acid on metal ion release from dental metal alloys deserves further investigations. CLINICAL SIGNIFICANCE: This preliminary study suggests that metal-based removable prostheses leach trace metal ions in saliva. Nickel-chromium-based dentures exhibit an etched appearance unrelated to GERD.

Influence of cold rolling on in vitro cytotoxicity and electrochemical behaviour of an Fe-Mn-C biodegradable alloy in physiological solutions.

The properties of cold-worked Fe-13Mn-1.2C steel, as candidate material for scaffolding and stenting applications, have been investigated. The study of the electrochemical corrosion susceptibility of Fe-13Mn-1.2C alloy in protein bearing and non-protein bearing physiological solutions, revealed that there were no differences between the as-received, 10% and 20% cold worked Fe-13Mn-1.2C samples. Although protein addition reduces the overall corrosion rate in static immersion degradation tests for both the cold worked and non-cold worked alloys, there were no discernible differences in the corrosion rates of samples with different percentages of cold work deformations. Similarly, potentiodynamic testing showed no differences between the corrosion rates in solutions with and without protein addition. Atomic absorption spectroscopy (AAS) results-post static immersion-showed similar values of Fe and Mn concentrations in the electrolyte for all the investigated conditions. Cold working was found to increase Grain Average Misorientation (GAM) and deformation twins within the steel, and, consequently, this led to an increase in the elastic modulus. Hence, cold-rolling may be used to achieve smaller sections (volumes) in order to support the equivalent load of the non-cold worked counterpart, giving a larger surface area to the volume ratio, thereby increasing the corrosion rate, and, in turn, rendering the degradation process shorter. When considering cytocompatibility in vitro, the collected supernatant particulate free Fe-13Mn-1.2C steel electrolytes were seen to be equally cytocompatible with no differences being observed between the different percentage cold work conditions. The presence of solid 80 µm size particles in the seeded elutions were seen to change the results and render the Fe-13Mn-1.2C steel non-cytocompatible.

Effect of polishing procedures and hydrothermal aging on wear characteristics and phase transformation of zirconium dioxide.

STATEMENT OF PROBLEM: Yttria-stabilized zirconia used for the fabrication of crowns and fixed prostheses may require intraoral adjustments after placement and cementation. Grinding and polishing methods may result in changes in the surface characteristics of zirconia. PURPOSE: The purpose of this in vitro study was to assess the effect of polishing procedures on surface roughness, topographical and phase changes of zirconia, and wear of the opposing dentition. MATERIAL AND METHODS: Presintered and precut yttria-stabilized zirconia specimens (10×10×1 mm) were divided into 4 groups (control, Intensiv, Shofu, 3M ESPE) depending on the polishing method used to prepare the specimens. All tests were carried out in triplicate. The specimens were polished depending on the polishing regimen, while the control was left untreated. The specimens were thermocycled for 3000 cycles, with a temperature range of 5°C to 55°C. The surface roughness, elemental, and phase changes caused by polishing before and after thermocycling were assessed with surface profilometry, energy-dispersive spectroscopy, and x-ray diffraction analysis. The wear on antagonist steatite balls was also measured after mastication simulation. Statistical analysis was performed using 1-way ANOVA and the Tukey post hoc test to perform multiple comparison tests (α=.05). RESULTS: The polishing procedures increased surface roughness (Ra) of yttria-stabilized zirconia from 0.52 for the control specimen to 0.73 for Intensiv, 0.70 for Shofu, and 0.70 for 3M ESPE (P<.05), which was reduced by thermocycling to 0.44 (control), 0.58 (Intensiv), and 0.58 (Shofu) (P<.001), while roughness remained unchanged for 3M ESPE specimens (0.75; P=.452). The deposition of aluminum when using Shofu abrasives and nickel in Intensiv was demonstrated. Phase changes were observed on the zirconia surface with formation of the monoclinic phase in all polishing methods. Specimen aging enhanced the surface phase changes and also induced compressive stresses in zirconia polished with Intensiv. The different polishing protocols did not affect the wear to the antagonist (P>.05). CONCLUSIONS: Polishing zirconia increased surface roughness and led to surface phase changes, but wear to the antagonist was not affected.

Effect of sterilization techniques prior to antimicrobial testing on physical properties of dental restorative materials.

OBJECTIVES: The aim of this study was to investigate any changes to the microstructure and surface properties of selected dental materials after sterilization carried out prior to subjecting them to antimicrobial testing. Initial microbial contamination on the material, as well as other possible sources of contamination were also assessed. METHODS: The materials investigated included dentine replacement materials Chemfil Superior(®), Ionoseal(®), Dyract Extra(®) and SDR(®). The materials were characterized by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The test materials were sterilized using alcohol, steam, ultraviolet light (UV) and ethylene oxide and any changes to these materials were then assessed by SEM, microhardness testing and Fourier transform infrared (FT-IR) spectroscopy. Material microbial levels before treatments were assessed by plate counting technique and turbidity tests. Possible contamination through dispensers was assessed by analysing the CFU/sample. RESULTS: Ethylene oxide affected the microstructure of the Chemfil, Ionoseal and Dyract, resulting in flattening of the SiO stretching vibrations and deposition of chlorine and calcium respectively in Chemfil and Dyract. Varied contamination was demonstrated on all materials when incubated in anaerobic conditions. CONCLUSIONS: The different sterilization techniques affected the microstructure of the materials under investigation. Samples of materials produced in sterile conditions could also be contaminated with bacteria, either from the material itself or through the dispensing apparatus. CLINICAL SIGNIFICANCE: Results of antimicrobial studies cannot be extrapolated clinically as the material sterilization treatment results in changes to material chemistry and microstructure, which could in turn affect the materials' antimicrobial activity.

Influence of cross-rolling on the micro-texture and biodegradation of pure iron as biodegradable material for medical implants.

Iron-based biodegradable metals have been shown to present high potential in cardiac, vascular, orthopaedic and dental in adults, as well as paediatric, applications. These require suitable mechanical properties, adequate biocompatibility while guaranteeing a low toxicity of degradation products. For example, in cardiac applications, stents need to be made by homogeneous and isotropic materials in order to prevent sudden failures which would impair the deployment site. Besides, the presence of precipitates and pores, chemical inhomogeneity or other anisotropic microstructural defects may trigger stress concentration phenomena responsible for the early collapse of the device. Metal manufacturing processes play a fundamental role towards the final microstructure and mechanical properties of the materials. The present work assesses the effect of mode of rolling on the micro-texture evolution, mechanical properties and biodegradation behaviour of polycrystalline pure iron. Results indicated that cross-rolled samples recrystallized with lower rates than the straight-rolled ones due to a reduction in dislocation density content and an increase in intensity of {100} crystallographic plane which stores less energy of deformation responsible for primary recrystallization. The degradation resulted to be more uniform for cross-rolled samples, while the corrosion rates of cross-rolled and straight-rolled samples did not show relevant differences in simulated body solution. Finally, this work shows that an adequate compromise between biodegradation rate, strength and ductility could be achieved by modulating the deformation mode during cold rolling.