A Study on the Shrinkage and Compressive Strength of GGBFS and Metakaolin Base Geopolymer under Different NaOH Concentrations.

Geopolymers (GPs) are gaining prominence due to their low carbon emissions and sustainable attributes. However, one challenge with GPs, particularly those made with ground granulated blast furnace slag (GGBFS), is their significant shrinkage during the geopolymerization process, limiting its practical applicability. This study focuses on how the substitution ratio of metakaolin (MK) and the concentration of sodium hydroxide (NaOH) in the activator can influence the shrinkage and strength of a GGBFS-based GP. The experimental approach employed a 3 × 3 parameter matrix, which varied MK substitution ratios (0%, 50%, and 100%) and adjusted the NaOH concentration (6 M, 10 M, and 14 M). The results revealed that increasing MK substitution, particularly with 6 M NaOH activation, reduced the GP shrinkage but also diminished compressive strength, requiring higher NaOH concentrations for strength improvement. Statistical tools, including analysis of variance (ANOVA) and second-order response surface methodology (RSM), were employed for analysis. ANOVA results indicated the significant impacts of both the MK content and NaOH concentration on compressive strength, with no observable interaction. However, the shrinkage exhibited a clear interaction between MK content and NaOH concentration. The RSM model accurately predicted compressive strength and shrinkage, demonstrating a high predictive accuracy, for which the coefficients of determination (R2) were 0.99 and 0.98, respectively. The model provides a reliable method for determining the necessary compressive strength and shrinkage for GGBFS-based GP based on MK substitution and NaOH concentration. Within the optimization range, the RSM model compared with experimental results showed a 6.04% error in compressive strength and 0.77% error in shrinkage for one interpolated parameter set. This study establishes an optimized parameter range ensuring a GP performance that is comparable to or surpassing OPC, with a parameter set achieving a compressive strength of 34.9 MPa and shrinkage of 0.287% at 28 days.

The Length Change Ratio of Ground Granulated Blast Furnace Slag-Based Geopolymer Blended with Magnesium Oxide Cured in Various Environments.

Geopolymer (GP) has been considered a potential material to replace ordinary Portland cement (OPC) because of its excellent mechanical properties and environmentally friendly process. However, the promotion of GP is limited due to the large shrinkage and the different operating procedures compared to cement. This study aims to reduce the shrinkage of ground granulated blast furnace slag (GGBFS) based GP by the hydration expansion properties of activated magnesium oxide (MgO). The slurry of GP was blended from GGBFS, MgO, and activator; and the compositions of the activator are sodium hydroxide (NaOH), sodium silicate (Na2SiO3), and alumina silicate(NaAlO2). Herein, the GGFBS and MgO were a binder and a shrinkage compensation agent of GP, respectively. After unmolding, the GP specimens were cured under four types of environments and the lengths of the specimens were measured at different time intervals to understand the length change ratio of GP. In this study, two groups of GP specimens were made by fixing the activator to binder (A/B) ratio and the fluidity. The test results show that adding MgO will reduce the shrinkage of GP as A/B ratio was fixed. However, fixing the fluidity exhibited the opposite results. The X-ray diffraction (XRD) was used to check the Mg(OH)2 that occurred due to the MgO hydration under four curing conditions. Three statistical and machine learning methods were used to analyze the length change of GP based on the test data. The testing and analysis results show that the influence of curing environments is more significant for improving the shrinkage of GP than additive MgO.

Synthesis Metakaolin-Based Geopolymer Incorporated with SiC Sludge Using Design of Experiment Method.

This study uses metakaolin, sodium hydroxide, sodium metasilicate, and water content as the reaction variables in the application of the design of experiment (DOE) method. At the same time, the various component factors and their interactions were analyzed to understand how these factors affect the mechanical properties of a metakaolin-based geopolymer incorporated with SiC sludge (SCSGPs). The results of the statistical analysis showed that the compressive strength of SCSGPs was affected by the Na/Si molar ratio (NSR) (p-level = 0.000 <0.05), the Na/Al molar ratio (NAR) (p-level= 0.000 <0.05), and the interaction between the dissolution rate of Si (DRA). Within the design scope of this study, the maximum compressive strength of SCSGPs and the coefficients of the NSR, the NAR, and the DRA of SCSGPs was evaluated. The multiple regression analysis and the tested coefficient of r2 were also studied. The multiple regression analysis models provide an effective reference for the application of SCSGPs.

Recycling of Silicon Carbide Sludge on the Preparation and Characterization of Lightweight Foamed Geopolymer Materials.

This study used silicon carbide sludge (SCS) to prepare lightweight foaming geopolymer materials (FGPs) by the direct foaming method. Results showed that when the SCS replacement level was 10%, the bulk density of the lightweight FGPs with added foaming agent amounts of 0.5% and 2.0% was 0.59 and 0.49 g/cm3, respectively; at a curing time of 28 days, the lightweight FGPs with amounts of added foaming agent of 0.5% and 2.0% had bulk densities that were 0.65 and 0.58 g/cm3, respectively. When the SCS replacement level was 10%, and the amount of added foaming agent was 2.0%, the porosity ratio of the lightweight FGP increased from 31.88% to 40.03%. The mechanical strength of the lightweight FGPs with SCS replacement levels of 10% and 20% was 0.88 and 0.31 MPa, respectively. Additionally, when the amount of foaming agent increased to 2.0%, the thermal conductivity of the lightweight FGPs with SCS replacement levels of 10% and 20% were 0.370 and 0.456 W/m⋅K, respectively. When the curing time was 1 day, and the amount of added foaming agent was 0.5%, the reverse-side temperature of the lightweight FGPs with SCS replacement levels of 10% and 20% were 286 and 311 °C, respectively. The k value of the O2 reaction decreased from 2.94 × 10-4 to 1.76 × 10-4 because the reaction system was affected by the presence of SiC sludge, which was caused the reaction to consume O2 to form CO2. The results have been proposed to explain that the manufactured lightweight FGPs had a low thermal conductivity (0.370-0.456 W/m⋅K). Therefore, recycling of silicon carbide sludge in lightweight foaming geopolymer materials has potential as fire resistance material for the construction industry.

Fabrication of Low-Temperature Sintering Building Bricks Using Drilling Cutting and Geopolymeric Technology.

This study explores the practicability of using drill cutting (DC) as raw material to fabricate building bricks through the high-temperature sintering method and low-temperature geopolymeric setting (LTGS) process. Drilling mud can be recycled and reutilized after certain treatment procedures and is considered as a non-hazardous waste. However, the treatment process is time-consuming and not cost-effective. For the sintering method, low porosity and high mechanical strength bricks can be sintered at temperatures above 800 °C and meet CNS standards. For the low-temperature geopolymeric setting process, sodium silicate was selected as an activating agent for geopolymerization of drill cutting. Several process parameters, such as Si2O/Na2O modulus of alkali solution and low-temperature geopolymeric setting temperature, were investigated. The physical and mechanical properties of the fabricated brick were evaluated. According to the test results, 72.4 MPa compressive strength building bricks with low porosity (13.9%) and water absorption (6.0%) can be fabricated with 2.0 Si2O/Na2O alkali solution at 500 °C. The drill cutting brick fabricated not only meets the CNS 382.R2002 common brick standard, but also solve its disposal problem.

Static and Dynamic Performances of Chopped Carbon-Fiber-Reinforced Mortar and Concrete Incorporated with Disparate Lengths.

The impact load, such as seismic and shock wave, sometimes causes severe damage to the reinforced concrete structures. This study utilized different lengths of chopped carbon fibers to develop a carbon-fiber-reinforced mortar (CFRM) and carbon-fiber-reinforced concrete (CFRC) with high impact and anti-shockwave resistance. The different lengths (6, 12, and 24 mm) of chopped carbon fibers were pneumatically dispersed and uniformly mixed into the cement with a 1% weight proportion. Then the CFRM and CFRC specimens were made for static and dynamic tests. The compressive and flexural strengths of the specimens were determined by using the standard ASTM C39/C 39M and ASTM C 293-02, respectively. Meanwhile, a free-fall impact test was done according to ACI 544.2R-89, which was used to test the impact resistances of the specimens under different impact energies. The CFRM and CFRC with a length of 6 mm exhibit maximum compressive strength. Both flexural and free-fall impact test results show that the 24 mm CFRM and CFRC enhances their maximum flexural strength and impact numbers more than the other lengths of CFRM, CFRC, and the benchmark specimens. After impact tests, the failure specimens were observed in a high-resolution optical microscope, to identify whether the failure mode is slippage or rupture of the carbon fiber. Finally, a blast wave explosion test was conducted to verify that the blast wave resistance of the 24 mm CFRC specimen was better than the 12 mm CFRC and benchmark specimens.

Sustainable Development and Performance Evaluation of Marble-Waste-Based Geopolymer Concrete.

The key objective of this study was to develop marble-based geopolymer concrete and examine the viability of its application as a sustainable structural material for the construction industry. The results of the research demonstrated that marble-based geopolymer concrete can be developed, and its physical/mechanical properties were shown to have a very good performance. According to various experimental tests and a large-scale ready-mixed plant test, it was found that the marble-based geopolymer concrete displayed a good workability and was not easily influenced by temperature changes. The results showed that marble-based geopolymer concrete has an excellent potential for further engineering development in the future.

Influence of SiC Sludge on the Microstructure of Geopolymers.

There are considerable resource reuse and environmental concerns regarding SiC sludge (SiCS) that results from cutting silicon ingots into wafers. In the current study, the effect of the Na2SiO3 solution/sodium hydroxide solution (NS/SS) mass ratio and SiCS amount on metakaolin geopolymers was found during geopolymerization system performance. The results indicate that while NS/SS ratio was relatively low, increasing the NaOH content resulted in a sufficient amount of OH- in the system to increase the solubility and hinder polycondensation, as indicated by the bulk density and setting-time results; since the polycondensation was inhibited, the mechanical strength was reduced. This study demonstrated that a geopolymer can be formed from a substitution of 10% SiCS and with an NS/SS ratio of 1.6, and that this geopolymer is a feasible material.

Geopolymer technology for the solidification of simulated ion exchange resins with radionuclides.

In this study, geopolymer was applied to convert ion exchange resins contaminated with radionuclides into a solid waste form. Geopolymer has superior properties to enable the encapsulation of spent resins. The allowable limit of resin content in the converted waste form was analyzed to evaluate the solidification capability of geopolymer. The encapsulation of ion exchange resins into solid waste form was conducted using geopolymer prepared with ground granulated blast furnace slag and alkaline solution in an ambient atmosphere, with the addition of wollastonite powder to adjust its mechanical properties. The physical and mechanical properties of the converted solid wastes prepared using different resin content ratios and various SiO2/Na2O molar ratios were tested. The results indicate the wet ion exchange resin (the moisture content in the resin is 51%) content and the compressive strength of the solid resin waste were measured as 45 wt% and 8.5 MPa, respectively. The morphology and mineral phases of the formed solid wastes were characterized using SEM and EDS. The mechanical performance test results proved the formed solid wastes could comply with the fuel cycle and material administration standards ruled by the Atomic Energy Council of Taiwan. These results suggest that this blast furnace slag-based geopolymer is a promising matrix material for the solidification of radioactive wastes.

Treatment of copper industry waste and production of sintered glass-ceramic.

Copper waste is iron-rich hazardous waste containing heavy metals such as Cu, Zn, Co, Pb. The results of leaching tests show that the concentration of these elements exceeds the Turkish and EPA regulatory limits. Consequently, this waste cannot be disposed of in its present form and therefore requires treatment to stabilize it or make it inert prior to disposal. Vitrification was selected as the technology for the treatment of the toxic waste under investigation. During the vitrification process significant amounts of the toxic organic and inorganic chemical compounds could be destroyed, and at the same time, the metal species are immobilized as they become an integral part of the glass matrix. The copper flotation waste samples used in this research were obtained from the Black Sea Copper Works of Samsun, Turkey. The samples were vitrified after being mixed with other inorganic waste and materials. The copper flotation waste and their glass-ceramic products were characterized by X-ray analysis (XRD), scanning electron microscopy and by the toxicity characteristic leaching procedure test. The products showed very good chemical durability. The glass-ceramics fabricated at 850 degrees C/2 h have a large application potential especially as construction and building materials.