Advances in Waterborne Polyurethane and Polyurethane-Urea Dispersions and Their Eco-friendly Derivatives: A Review.

Polyurethanes and polyurethane-ureas, particularly their water-based dispersions, have gained relevance as an extremely versatile area based on environmentally friendly approaches. The evolution of their synthesis methods, and the nature of the reactants (or compounds involved in the process) towards increasingly sustainable pathways, has positioned these dispersions as a relevant and essential product for diverse application frameworks. Therefore, in this work, it is intended to show the progress in the field of polyurethane and polyurethane-urea dispersions over decades, since their initial synthesis approaches. Thus, the review covers from the basic concepts of polyurethane chemistry to the evolution of the dispersion's preparation strategies. Moreover, an analysis of the recent trends of using renewable reactants and enhanced green strategies, including the current legislation, directed to limit the toxicity and potentiate the sustainability of dispersions, is described. The review also highlights the strengths of the dispersions added with diverse renewable additives, namely, cellulose, starch or chitosan, providing some noteworthy results. Similarly, dispersion's potential to be processed by diverse methods is shown, evidencing, with different examples, their suitability in a variety of scenarios, outstanding their versatility even for high requirement applications.

Enzymatically produced cellulose nanocrystals as reinforcement for waterborne polyurethane and its applications.

Waterborne polyurethanes (WBPUs) have been proposed as ecofriendly elastomers with several applications in coatings and adhesives. WBPU's physicochemical properties can be enhanced by the addition of cellulose nanocrystals (CNCs). The way CNCs are isolated has a strong effect on their properties and can determine their role as reinforcement. In this work, CNCs produced using ancestral endoglucanase (EnCNCs) were used as reinforcement for WBPU and compared with CNC produced by sulfuric acid hydrolysis (AcCNC). The enzymatic method produced highly thermostable and crystalline CNCs. The addition of small contents of EnCNCs improved the thermomechanical stability and mechanical properties of WBPUs, even better than commercial AcCNCs. Besides, WBPU reinforced by adding EnCNCs was studied as a coating for paper materials, increasing its abrasion resistance and as electrospun nanocomposite mats where EnCNCs helped maintaining the morphology of the fibers.

Tailoring the in situ conformation of bacterial cellulose-graphene oxide spherical nanocarriers.

Bacterial cellulose (BC)/graphene oxide (GO) sphere-like hydrogels have been biosynthesized by in situ route in dynamic cultivation. The GO concentration during BC biosynthesis (0.01 and 0.05 mg mL-1) was the determining factor for the conformation of the final hydrogels: encapsulation (BC/GO 0.01) or distribution through all the body of the spheres (BC/GO 0.05). The as-prepared sphere hydrogels were characterized in terms of physico-chemical properties, thermal stability, microstructure, and swelling capacity in different media. In addition, a chemical treatment with ascorbic acid was performed in order to obtain reduced graphene oxide (rGO) into the spheres (BC/rGO). After the chemical treatment, electrostatic force microscopy (EFM) revealed electrical interactions due to the presence of rGO inside the spheres and resistivity values in the range of semiconductive materials were obtained (106 Ω·cm), making BC/rGO spheres promising for the development of electro-stimulated systems. The in vitro release study of ibuprofen (IB), showed that the reduction process led to an increase of 73 and 92% of drug release with respect to BC/GO 0.05 and BC/GO 0.01 spheres, respectively. Moreover, the encapsulation conformation showed more homogeneous porous structure and thus, a cumulative drug release of 63% was reached after 6 h.

Influence of Process Parameters in graphene oxide Obtention on the Properties of mechanically strong alginate nanocomposites.

Sodium alginate, a biopolymer extracted from brown algae, has shown great potential for many applications, mainly due to its remarkable biocompatibility and biodegradability. To broaden its fields of applications and improve material characteristics, the use of nanoreinforcements to prepare nanocomposites with enhanced properties, such as carbonaceous structures which could improve thermal and mechanical behavior and confer new functionalities, is being studied. In this work, graphene oxide was obtained from graphite by using modified Hummers' method and exfoliation was assisted by sonication and centrifugation, and it was later used to prepare sodium alginate/graphene oxide nanocomposites. The effect that different variables, during preparation of graphene oxide, have on the final properties has been studied. Longer oxidation times showed higher degrees of oxidation and thus larger amount of oxygen-containing groups in the structure, whereas longer sonication times and higher centrifugation rates showed more exfoliated graphene sheets with lower sizes. The addition of graphene oxide to a biopolymeric matrix was also studied, considering the effect of processing and content of reinforcement on the material. Materials with reinforcement size-dependent properties were observed, showing nanocomposites with large flake sizes, better thermal stability, and more enhanced mechanical properties, reaching an improvement of 65.3% and 83.3% for tensile strength and Young's modulus, respectively, for a composite containing 8 wt % of graphene oxide.

Hybrid and biocompatible cellulose/polyurethane nanocomposites with water-activated shape memory properties.

Water-activated shape memory bacterial cellulose/polyurethane nanocomposites were prepared by the immersion of bacterial cellulose (BC) wet membranes into waterborne polyurethane (WBPU) dispersions for different times. The high affinity between the hydrophilic BC and water stable polyurethane led to the coating and embedding of the BC membrane into the WBPU, facts that were confirmed by FTIR, SEM and mechanical testing of the nanocomposites. The mechanical performance of the nanocomposites resulted enhanced with respect to the neat WBPU, confirming the reinforcing effect of the BC membrane. An improvement of the shape fixity ability and faster recovery process with the presence of BC was observed. In 3 min, the nanocomposite with highest BC content recovered the 92.8 ± 6.3% of the original shape, while the neat WBPU only recovered the 33.4 ± 9.6%. The obtained results indicated that 5 min of impregnation time was enough to obtain nanocomposites with improved mechanical performance and fast shape recovery for potential biomedical applications. The present work provides an approach for developing environmentally friendly and biocompatible BC/polyurethane based materials with enhanced mechanical and shape memory properties.

Design of reusable novel membranes based on bacterial cellulose and chitosan for the filtration of copper in wastewaters.

This study has been carried out to design novel, environmentally friendly membranes by in situ and ex situ routes based on bacterial cellulose (BC) as a template for the chitosan (Ch) as functional entity for the elimination of copper in wastewaters. Two routes led to bionanocomposites with different aspect and physico-chemical properties. The mechanical behaviour in wet state, strongly related to crystallinity and water holding capacity, resulted to be very different depending on the preparation route although the Ch content was very similar: 35 and 37 wt% for the in situ and ex situ membranes, respectively. The morphological characterization suggested a better incorporation of the Ch into BC matrix through the in situ route. The cooper removal capacity of these membranes was analyzed and in situ prepared membrane showed the highest values, about 50%, for initial concentrations of 50 and 250 mg L-1. Moreover the reusability of the membranes was assessed. This is the first time that the whole 3D nano-network BC membrane is used to provide physical integrity for chitosan to develop eco-friendly membranes with potential applications in heavy metal removal.

The role of cellulose nanocrystals incorporation route in waterborne polyurethane for preparation of electrospun nanocomposites mats.

Electrospinning offers the possibility of obtaining fibers mats from polymer solutions. The use of environmentally-friendly waterborne polyurethane (WBPU) allows obtaining electrospun polyurethane mats in water medium. Furthermore, the incorporation of water dispersible nanoentities, like renewable cellulose nanocrystals (CNC), is facilitated. Therefore, in this work, a WBPU was synthesized and CNC were isolated for preparing WBPU-CNC dispersions nanocomposites with 1 and 3wt% of CNC following both the classical mixing by sonication, and the innovative in-situ route. The dispersions were used for obtaining electrospun mats assisted by poly(ethylene oxide) (PEO) as polymer template. Moreover, the extraction of PEO with water resulted in continuous WBPU-CNC mats, showing different properties respect to WBPU-CNC mats containing PEO. The effective addition of CNC led to more defined cylindrical morphologies and the two alternative incorporation routes induced to different CNC dispositions in the matrix, which modified fibers diameters, and thus, mats final properties.

Cellulose nanocrystals reinforced environmentally-friendly waterborne polyurethane nanocomposites.

Focusing on eco-friendly materials, cellulose nanocrystals (CNC) have gained attention as nanoreinforcement due to their exceptional properties conferred by the elevated length/diameter aspect ratio and high specific mechanical properties. Furthermore, their water dispersibility makes them suitable nanoreinforcements for their incorporation in waterborne polyurethanes (WBPU). The possibility of tailoring the properties by varying the composition and nature of the reagents, opens the opportunity for a wide range of applications. Therefore, in this work a WBPU was synthesized for the preparation of nanocomposite films with different CNC content and the properties of the films were analyzed. The effective incorporation of CNC resulted in an increase in moduli and stress at yield besides in an increased thermomechanical stability, reaching the percolation threshold at a 3wt% CNC as determined theoretically. Nevertheless, above the percolation threshold, the presence of agglomerates reduced slightly these values. The prepared nanocomposites showed increased hydrophilicity after CNC addition.

Synthesis of waterborne polyurethane-urea dispersions with chain extension step in homogeneous and heterogeneous media.

HYPOTHESIS: The possibility of tailoring the final properties of environmentally friendly waterborne polyurethane and polyurethane-urea dispersions and the films they produce makes them attractive for a wide range of applications. Both the reagents content and the synthesis route contribute to the observed final properties. EXPERIMENTS: A series of polyurethane-urea and polyurethane aqueous dispersions were synthesized using 1,2-ethanediamine and/or 1,4-butanediol as chain extenders. The diamine content was varied from 0 to 4.5wt%. Its addition was carried out either by the classical heterogeneous reaction medium (after phase inversion step), or else by the alternative homogeneous medium (prior to dispersion formation). Dispersions as well as films prepared from dispersions have been later extensively characterized. FINDINGS: 1,2-Ethanediamine addition in heterogeneous medium leads to dispersions with high particle sizes and broad distributions whereas in homogeneous medium, lower particle sizes and narrow distributions were observed, thus leading to higher uniformity and cohesiveness among particles during film formation. Thereby, stress transfer is favored adding the diamine in a homogeneous medium; and thus the obtained films presented quite higher stress and modulus values. Furthermore, the higher uniformity of films tends to hinder water molecules transport through the film, resulting, in general, in a lower water absorption capacity.

Shape-memory bionanocomposites based on chitin nanocrystals and thermoplastic polyurethane with a highly crystalline soft segment.

Shape-memory bionanocomposites based on a naturally sourced segmented thermoplastic polyurethane and chitin nanocrystals were synthesized, and their mechanical properties and thermally activated shape-memory behavior were studied. The chitin nanocrystals were incorporated during the synthesis of the prepolymer made from a castor oil-based difunctional polyol and hexamethylene diisocyanate. The polymerization was completed by addition of propanediol, as a corn-sugar based chain extender, bringing the weight content of components from renewable resources to >60%. Thermal analysis of the bionanocomposites revealed a phase-separated morphology, which is composed of soft and hard domains, which bestow the material with two melting transitions at 60 and 125 °C, that are exploitable for a shape memory effect. The soft segment is responsible for temporary shape fixing, while the hard segment crystallites are responsible for the permanent shape. The introduction of small amounts (0.25-2 wt %) of chitin nanocrystals was found to increase the crystallinity of the hard segment by way of nucleation, which in turn improves the shape recovery considerably. The thermally activated shape-memory behavior of the synthesized bionancomposites is exploitable with a programming and release temperature of 60 °C. The materials display good in vitro cell response, as shown by short-term cytotoxicity assays, and therefore, the bionanocomposites appear to be potentially useful for biomedical applications.