Thermodynamic, chemical, and electrochemical studies of Aloe ferox Mill extract as a naturally developing copper corrosion inhibitor in HCl solution.

Copper can be susceptible to corrosion in acidic cleaning solutions for desalination system, especially if the solution is highly concentrated or if the cleaning process involves extended exposure to the acid. In the current work, Aloe ferox Mill (AFM extract) can be used as a natural origin corrosion inhibitor for copper in 1.0 M HCl solution. The corrosion mitigation qualities of AFM extract were assessed by means of electrochemical, gravimetric, and surface examinations. AFM extract is a mixed-type inhibitor, based on polarization research findings. The inhibitory effectiveness of AFM extract rises with concentration, reaching its maximum level (93.3%) at 250 mg L-1. The inclusion of AFM extract raises the activation energy for the corrosion reaction from 7.15 kJ mol-1 (blank solution) to 28.6 kJ mol-1 (at 250 mg L-1 AFM extract).

Chemical, electrochemical, and quantum investigation into the use of an organophosphorus derivative to inhibit copper corrosion in acidic environments.

In order to protect the copper against corrosion, a novel corrosion inhibitor known as diphenyl ((2-aminoethyl) amino) (4-methoxyphenyl) methyl) phosphonate (DAMP) was developed. Acid solutions of HCl and H2SO4 were the aggressive solutions employed in this study. Analysis using the FT-IR, 1H-NMR, 31P-NMR, 13C-NMR and BET confirmed that the DAMP was successfully synthesized. The anti-corrosion capabilities of DAMP are evaluated using a combination of chemical, electrochemical and quantum studies. The DAMP has been found to be crucial in preventing the corrosion of copper in both HCl and H2SO4 acid. This was obviously implied by the observation that the corrosion rate of copper in acid solutions decreased when DAMP was added. It is significant to note that 180 ppm produced the highest levels of inhibiting efficiency (96.6% for HCl and 95.2% for H2SO4). The tendency of DAMP to adsorb on the surface of copper through its hetero-atoms (O, N, and P) is the main factor for the anti-corrosion capabilities of DAMP. Results from SEM/EDX tests supported this. The actual adsorption takes place via various active centers, physical and chemical mechanisms that are coordinated with the estimated quantum parameters. Additionally, the adsorption of DAMP adheres to the Langmuir isotherm.

Synthesis, surface activity, and corrosion inhibition capabilities of new non-ionic gemini surfactants.

Several environmentally acceptable non-ionic gemini surfactants are synthesized in this work using natural sources, including polyethenoxy di-dodecanoate (GSC12), polyethenoxy di-hexadecanoate (GSC16), and polyethenoxy di-octadecenoate (GSC18). The produced surfactants are confirmed by spectrum studies using FT-IR, 1HNMR, and 13CNMR. It explored and examined how the length of the hydrocarbon chain affected essential properties like foaming and emulsifying abilities. Surface tension examinations are used to assess the surface activity of the examined gemini surfactants. The lower value of critical micelle concentrations (0.381 × 10-4M) is detected for GSC18. Their spontaneous character is shown by the negative values of the free energy of adsorption (ΔGads) and micellization (ΔGmic) which arranged in the order GSC18 > GSC16 > GSC12. Based on theoretical, weight loss, and electrochemical investigations, these novel surfactants were investigated for their possible use in inhibiting carbon steel from corroding in 1 M HCl. Measuring results show that GSC18 inhibits corrosion in carbon steel by 95.4%. The isotherm of adsorption evaluated for the investigated inhibitors and their behavior obeys Langmuir isotherm.

Impact of Co3O4 nanoparticles on epoxy's mechanical and corrosion-resistance properties for carbon steel in seawater.

Co3O4 nanoparticles (Co3O4-NPs) are synthesized using the facile solvothermal method. FT-IR and XRD spectroscopic analyses verify the creation of cobalt oxide nanoparticles with an average size of 13.20 nm. Furthermore, Zeta potential assessments were carried out to identify the electrical charge of the surface of the produced Co3O4-NPs, which was found to be -20.5 mV.  In addition, the average pore size of Co3O4-NPs is 19.8 nm, and their BET surface area is 92.4 m/g. The study also concerned the effect of Co3O4-NPs on epoxy's improvement of mechanical and corrosion protection for carbon steel in salt solution. By including Co3O4-NPs in an epoxy (EP) coating, corrosion is effectively prevented by non-permeable protective coatings that effectively reduce the transfer of corrosion ions and oxygen.

Impact of some inorganic anions on the corrosion of nickel in a solution containing Na2SO4 and NaClO4.

Potentiodynamic study was carried out on nickel in Na2SO4 solution in the presence of ClO4-, WO42-, MoO42-, NO2- and NO3- ions. The anodic excursion spans of the metal nickel in a solution of Na2SO4 are marked by the appearance of clearly defined anodic peak, passive region, and transpassive shoulder. According to the data, the anodic peak current density (IPAI) rise from 1.82 to 8.12 mA cm-2 as the concentration of the Na2SO4 solution rises from 0.2 to 1.0 M. It is clear that as scan rate increases, the IPAI rises reaching to 11.8 mA cm-2. The apparent activation energy of nickel corrosion in Na2SO4 is 33.25 kJ mol-1. ClO4- anion addition speeds up nickel's active dissolution, as well tends to break down the passive layer, and causes pitting penetration. It was found that, the pitting potential (Epit) of nickel in solutions containing the two anions ClO4- and SO42- shifts to the positive direction by addition of WO42-, MoO42-, NO2- anions and shifts to the negative direction by addition NO3- anion. Epit increased by 0.67, 0.37 and 0.15 V in the presence of WO42-, MoO42- and NO2-, respectively. WO42- > MoO42- > NO2- was the order in which the inhibitors were most effective.

Novel highly efficient ternary ZnO wrapped PPy-NTs/g-C3N4 nanocomposite as an epoxy coating for corrosion protection.

The main goal of this study is to develop an epoxy coating coupled with an organic-inorganic hybrid nanocomposite that can be used as a corrosion-inhibiting pigment on carbon steel. Herein, polypyrrole nanotubes (PPy-NTs), polypyrrole nanotubes/g-C3N4 (PPy-NTs/g-C3N4) and novel nano-composite polypyrrole nanotubes/g-C3N4/ZnO (PGZ) were prepared by facile wet impregnation approach. The developed pigments were investigated using XRD, FTIR, FE-SEM equipped EDS. Electrochemical impedance spectroscopy (EIS) and polarization measurements were used to assess the behavior of the prepared pigments on the anticorrosion performance of epoxy resin coatings. EIS experiments revealed that introducing nano-pigments to neat coatings enhanced the epoxy resin and charge transfer resistance. The anticorrosion performance of the three nano-pigments was assessed as follows: PGZ Ëƒ PPy-NTs/g-C3N4˃ PPy-NTs.

Synthesis, description, and application of novel corrosion inhibitors for CS AISI1095 in 1.0 M HCl based on benzoquinoline derivatives.

This study aims to synthesize and evaluate the corrosion inhibition properties of three newly prepared organic compounds based on benzo[h]quinoline hydrazone derivatives. The compounds structure were characterised using FTIR, 1H-NMR, 13C-NMR and Mass spectroscopy. Electrochemical methods, including Potentiodynamic Polarization (PP), Electrochemical Frequency Modulation (EFM), and Electrochemical Impedance Spectroscopy (EIS) were employed to evaluate the compounds as corrosion inhibitors in HCl (1.0 M) for carbon steel (CS). Additionally, surface examination techniques such as scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX) were used to investigate the surface morphology and elemental composition of the CS before and after exposure to the synthesized compounds. The electrochemical measurements showed that compound VII achieved corrosion inhibition efficiency. SEM and EDX analysis further confirmed the creation of a passive film on the CS surface. These findings demonstrated the potential of benzo[h]quinoline hydrazone derivatives as effective organic corrosion inhibitors for CS in aggressive solution.

Novel Corrosion Inhibitor for Carbon Steel in Acidic Solutions Based on α-Aminophosphonate (Chemical, Electrochemical, and Quantum Studies).

α-aminophosphonate (α-AP) is used as a novel corrosion inhibitor for carbon steel. The aggressive media applied in this study are HCl and H2SO4 acid solutions. The findings indicate that the morphology of the α-AP compound is cubic, with particles ranging in size from 17 to 23 µm. FT-IR, 1HNMR, 31PNMR, and 13CNMR analysis confirmed the synthesis of the α-AP molecule. It has been discovered that the compound α-AP plays an important role in inhibiting the corrosion of carbon steel in both HCl and H2SO4 acids. This was identifiably inferred from the fact that the addition of α-AP compound decreased the corrosion rate. It is important to report that the maximum inhibition efficiency (92.4% for HCl and 95.7% for H2SO4) was obtained at 180 ppm. The primary factor affecting the rate at which steel specimens corrode in acidic electrolytes is the tendency of α-AP compounds to adsorb on the surface of steel through their heteroatoms (O, N, and P). This was verified by SEM/EDX results. The adsorption actually occurs through physical and chemical mechanisms via different active centers which are matched with the calculated quantum parameters. In addition, the adsorption of α-AP follows the Langmuir isotherm.

Electrochemical and theoretical investigations of favipiravir drug performance as ecologically benign corrosion inhibitor for aluminum alloy in acid solution.

Aluminum-silicon alloys have become a preferred option in the automotive and aerospace industries thanks to their fault-tolerant process ability and reasonable static characteristics at relatively affordable costs. This study aimed to investigate the use of favipiravir (FAV) drug as a biocompatible and eco-friendly inhibitor to protect aluminum alloy (AlSi) surface in an aggressive acid environment (1.0 M HCl). The electrochemical measurements declare that FAV is categorized as an inhibitor of mixed type with a cathodic effect. At 100 ppm, FAV had the highest inhibitory efficiency (96.45%). FAV is associated with lower double-layer capacitance values and more excellent charge-transfer resistance. These results show that AlSi corrosion in 1.0 M HCl is reduced in the presence of FAV. The Langmuir model is well-suited to the FAV adsorption behavior (R2 ≈ 1). Chemisorption is the primary adsorption in this environment. The theoretical calculation studies corrosion inhibitors' molecular structure and behavior. Different quantum chemical properties of the FAV have been calculated, including energy difference (ΔE), softness, global hardness, and energy of back-donation depending on the highest occupied and lowest unoccupied molecular orbitals. In addition, Mulliken and Fukui's population analysis and the Molecular Electrostatic Potential map represent the electron distribution and the molecule's active centers. Experimental findings and quantum chemical computations matched, and FAV is recommended as a green corrosion inhibitor.

Utilizing birch leaf extract in pickling liquid as a sustainable source of corrosion inhibitor for pipeline steel.

This study set out to determine the effectiveness of birch leaves extract (BLE) as a corrosion inhibitor against X52 pipeline steel in the pickling solution. Chemical and electrochemical techniques, as well as scanning electron microscope (SEM), Fourier-transform infrared (FT-IR), and adsorption isotherms were used in the research. Various triterpenoids, including betulin, betulinic acid, oleanolic acid, sitosterol, and kaempferol, are unquestionably involved in the corrosion inhibition mechanism, according to the high-performance-liquid-chromatography (HPLC) analysis. The 95% efficiency of the produced BLE extract (at optimum concentration 400 mg L-1) significantly reduced the corrosion rate of X52 pipeline steel in the pickling solution. The adsorption of BLE extract molecules on the X52-steel surface was demonstrated by SEM and FT-IR analysis. The adsorption activity follows the Langmuir adsorption theory.

Experimental and theoretical evaluations on Oleuropein as a natural origin corrosion inhibitor for copper in acidic environment.

Copper corrosion in acidic cleaning solutions is a major worry for heat exchangers. Corrosion inhibitors derived from natural sources might be a viable option. The isolation of Oleuropein compound from olive leaf and investigation of its anticorrosion potential for copper in 1.0 M H2SO4 solution are reported here. All experimental results from LC-MS, FT-IR, 1H and 13C-NMR characterizations support the molecular structure of Oleuropein. Electrochemical and gravimetric tests were used to evaluate the corrosion inhibition capabilities of Oleuropein. According to polarization investigation, Oleuropein is a mixed-type inhibitor. Oleuropein's inhibitory efficacy increases with concentration, attaining an optimum value (98.92%) at 100 mg L-1. At high temperatures, Oleuropein can be considered an efficient inhibitor. Thermodynamic variables for the activation operation and copper dissolution were computed and addressed as well. Scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) examinations revealed that Oleuropein produced an outer layer on the copper surface, shielding it from severe acid damage. Quantum chemical simulations were employed to propose molecular explanations for Oleuropein's inhibitory actions.

Theoretical, chemical, and electrochemical studies of Equisetum arvense extract as an impactful inhibitor of steel corrosion in 2 M HCl electrolyte.

A new type of Equisetum arvense aerial part (EAAP) extract was ready to be tested as a corrosion inhibitor for steel-based parts in Multi-stage flash (MSF) segments while the segments were being acid cleaned. The EAAP extract was identified using Fourier-transform infrared (FTIR) and High-performance liquid chromatography (HPLC). When compared to the specimen exposed to blank solution, EAAP extract molecules covered about 97% of the carbon steel surface in 2 M HCl solution, and the corrosion rate was reduced to 0.58 ± 0.02 µg cm-2 h-1 at 300 mg l-1. EAAP extract tends to have a blended impact on both anodic and cathodic sites on the surface of carbon steel. The thermodynamic activation factors are substantially higher in the presence of extract solution than in the absent of extract, demonstrating that the carbon steel surface would corrode slowly in the presence of EAAP extract. Theoretical models were used to validate the adsorption of EAAP extract on steel surfaces.

Corrosion mitigation in desalination plants by ammonium-based ionic liquid.

CuNi (90:10) alloy is widely used in desalination plants. CuNi alloy corrosion in sulfide-containing seawater is the fundamental problem in the desalination industry. Here we have confronted this difficulty by using ammonium-based ionic liquid (Diethyl (2-methoxyethyl)-methyl ammonium Bis(fluorosulfonyl)imide) [DEMEMA][FSI]. The results revealed that the [DEMEMA][FSI] can suppress Cu-Ni alloy corrosion in a solution of (3.5% NaCl + 10 ppm sulphide) with an efficiency of 98.4% at 120 ppm. This has been estimated by electrochemistry and gravimetry. Furthermore, [DEMEMA][FSI] inhibits the growth of sulfate-reducing bacteria SRB in saline water. Surface morphology testing confirmed [DEMEMA][FSI] adsorption on Cu-Ni surface alloys. In addition, quantum calculations have been used to theoretically predict inhibition efficiency [DEMEMA][FSI].

Improving the sustainability of biodiesel by using imidazolium-based ionic liquid.

Corrosion of biodiesel-filled fuel tanks has become a major problem in the use of biodiesel as a new green energy source. The ionic liquid 1-Hexyl-3-methylimidazolium bis(trifluoromethanesulfonyl)imide [C10H19N2]+[C2F6NO4S2]- was used to control corrosion of C-steel in non-edible biodiesel to resolve this problem. The anti-corrosion and antioxidant properties of the [C10H19N2]+[C2F6NO4S2]- were characterized using weight loss, electrochemical impedance spectroscopy, total acid number measurements beside SEM and EDX analysis. The findings show that [C10H19N2]+[C2F6NO4S2]- plays an important role in preventing C-steel corrosion in biodiesel with an efficiency close to 99 percent. The adsorption capability and antioxidant properties of [C10H19N2]+[C2F6NO4S2]- are the major contributors to the ionic liquid's anti-corrosion properties. We anticipate that this work will help to sustainable expand the use of biodiesel as a renewable energy source.

Novel nanocomposites of Ni-Pc/polyaniline for the corrosion safety of the aluminum current collector in the Li-ion battery electrolyte.

In electrochemical energy storage systems, Li-ion batteries have drawn considerable interest. However, the corrosion of the aluminum current collector in the LiN(SO2CF3)2 electrolyte has a major effect on battery efficiency. To protect the current collector from the corrosive action of the LiN(SO2CF3)2 electrolyte, new nanocomposites based on Ni(II)tetrakis[4-(2,4-bis-(1,1-dimethyl-propyl)-phenoxy)]phthalocyanine (Ni-Pc) and polyaniline matrix (PANI) (i.e. PANI@Ni-Pc composites) are coated on the aluminum current. SEM, XRD, and EDS were used to characterize the PANI@Ni-Pc composite. This method represents a novel approach to the production of Li-ion batteries. Electrochemical tests show that the PANI@Ni-Pc composites can protect aluminum from corrosion in LiN(SO2CF3)2. The output of PANI@Ni-Pc composites is influenced by the Ni-Pc concentration. The composite PANI@Ni-Pc is a promising way forward to build high-stability Li-Ion batteries.

Controlling the corrosion and hydrogen gas liberation inside lead-acid battery via PANI/Cu-Pp/CNTs nanocomposite coating.

The liberation of hydrogen gas and corrosion of negative plate (Pb) inside lead-acid batteries are the most serious threats on the battery performance. The present study focuses on the development of a new nanocomposite coating that preserves the Pb plate properties in an acidic battery electrolyte. This composite composed of polyaniline conductive polymer, Cu-Porphyrin and carbon nanotubes (PANI/Cu-Pp/CNTs). The structure and morphology of PANI/Cu-Pp/CNTs composite are detected using transmission electron microscopy (TEM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. Based on the H2 gas evolution measurements and Tafels curves, the coated Pb (PANI/Cu-Pp/CNTs) has a high resistance against the liberation of hydrogen gas and corrosion. Electrochemical impedance spectroscopy (EIS) results confirm the suppression of the H2 gas evolution by using coated Pb (PANI/Cu-Pp/CNTs). The coated Pb (PANI/Cu-Pp/CNTs) increases the cycle performance of lead-acid battery compared to the Pb electrode with no composite.

Inhibitory influence of cationic Gemini surfactant on the dissolution rate of N80 carbon steel in 15% HCl solution.

Strong acids are commonly used in petroleum wells to remove scale layers from the surface of N80 C-steel pipe. The corrosive effects of these acids, on the other hand, pose a significant risk to C-steel pipes. For the first time, we discovered the anti-corrosion properties of cationic Gemini surfactant, 1,2-bis(dodecyldimethylammonio) ethane dibromide (DMAEB), for N80 C-steel pipe in acid washing solution (15.0% HCl). The DMAEB, in particular, can reduce the corrosion rate of N80 C-steel by approximately 97%. DMAEB molecules work as a mixed-type corrosion inhibitor, according to electrochemical results. The DMAEB demonstrated a high inhibition effect at high temperatures, as well as high activation energy against the corrosion process. DMAEB's significant performance is primarily due to physical adsorption on the N80 C-steel surface, as confirmed by adsorption isotherms, SEM, EDX, FT-IR, and theoretical studies. Our findings shed new light on the use of Gemini surfactants as corrosion inhibitors in petroleum wells.

Design new epoxy nanocomposite coatings based on metal vanadium oxy-phosphate M0.5VOPO4 for anti-corrosion applications.

Epoxy nanocomposite coatings are an essential way to protect petroleum storage tanks from corrosion. For this purpose, the new nanocomposite epoxy coatings (P-M/epoxy composites) have been successfully designed. The P-M/epoxy composites are based on the metal vanadium oxy-phosphate M0.5VOPO4 (where M = Mg, Ni, and Zn). The function of P-M/epoxy composites as anti-corrosion coatings was explored using electrochemical and mechanical tests. Using electrochemical impedance spectroscopy (EIS), it has been noticed that the pore resistance and polarization resistance of the P-M/epoxy composites remain higher as compared to the neat epoxy. The P-M/epoxy composites have the greatest impact on the cathodic dis-bonded area and water absorption. Besides, P-M/epoxy composites exhibit a very high order of mechanical properties. Further, Mg0.5VOPO4 has the greatest effect on the anti-corrosion properties of epoxy coating followed by Zn0.5VOPO4 and Ni0.5VOPO4. All these properties lead to developing effective anti-corrosion coatings. Thus, the net result from this research work is highly promising and provides a potential for future works on the anti-corrosion coating.

Enhancement of corrosion resistance of the cooling systems in desalination plants by green inhibitor.

Taraxacum officinale extract (TOE) has been tested for preventing the corrosion of cooling systems in desalination plants. The inhibition of corrosion effects has been characterized by chemical and electrochemical methods (Mass loss, potentiodynamic polarization and electrochemical impedance spectroscopy) and surface observations. Tests on cooling systems were carried out in seawater environment. The presence of TOE in the re-circulation loop decreases the corrosion of carbon steel by adsorption of TOE compounds on the surface of metal pipes. The optimum TOE concentration was reached at 400 mg L-1 and the inhibition efficiency was higher than 94%. TOE allowed increasing the energy barrier of the corrosion process. SEM, FT-IR and UV spectra observations confirmed that TOE prevents corrosion attacks at the surface of the pipes. HPLC analyses identified the presence of saccharides, organic acids, phenol antioxidant and caffeic acid derivatives in TOE, which may be the active promoters of corrosion inhibition.