Towards High Efficiency and Rapid Production of Room-Temperature Liquid Metal Wires Compatible with Electronic Prototyping Connectors.

We present in this work new methodologies to produce, refine, and interconnect room-temperature liquid-metal-core thermoplastic elastomer wires that have extreme extendibility (>500%), low production time and cost at scale, and may be integrated into commonly used electrical prototyping connectors like a Japan Solderless Terminal (JST) or Dupont connectors. Rather than focus on the development of a specific device, the aim of this work is to demonstrate strategies and processes necessary to achieve scalable production of liquid-metal-enabled electronics and address several key challenges that have been present in liquid metal systems, including leak-free operation, minimal gallium corrosion of other electrode materials, low liquid metal consumption, and high production rates. The ultimate goal is to create liquid-metal-enabled rapid prototyping technologies, similar to what can be achieved with Arduino projects, where modification and switching of components can be performed in seconds, which enables faster iterations of designs. Our process is focused primarily on fibre-based liquid metal wires contained within thermoplastic elastomers. These fibre form factors can easily be integrated with wearable sensors and actuators as they can be sewn or woven into fabrics, or cast within soft robotic components.

Modeling and Prediction of Thermophysiological Comfort Properties of a Single Layer Fabric System Using Single Sector Sweating Torso.

Thermophysiological comfort is known to play a primary role in maintaining thermal balance, which corresponds to a person's satisfaction with their immediate thermal environment. Among the existing test methods, sweating torsos are one of the best tools to provide a combined measurement of heat and moisture transfer using non-isothermal conditions. This study presents a preliminary numerical model of a single sector sweating torso to predict the thermophysiological comfort properties of fabric systems. The model has been developed using COMSOL Multiphysics, based on the ISO 18640-1 standard test method and a single layer fabric system used in sportswear. A good agreement was observed between the experimental and numeral results over different exposure phases simulated by the torso test (R2 = 0.72 to 0.99). The model enables a systematic investigation of the effect of fabric properties (thickness, porosity, thermal resistance, and evaporative resistance), environmental conditions (relative humidity, air and radiant temperature, and wind speed), and physiological parameters (sweating rate) to gain an enhanced understanding of the thermophysiological comfort properties of the fabric system.

Energy Harvesting Materials and Structures for Smart Textile Applications: Recent Progress and Path Forward.

A major challenge with current wearable electronics and e-textiles, including sensors, is power supply. As an alternative to batteries, energy can be harvested from various sources using garments or other textile products as a substrate. Four different energy-harvesting mechanisms relevant to smart textiles are described in this review. Photovoltaic energy harvesting technologies relevant to textile applications include the use of high efficiency flexible inorganic films, printable organic films, dye-sensitized solar cells, and photovoltaic fibers and filaments. In terms of piezoelectric systems, this article covers polymers, composites/nanocomposites, and piezoelectric nanogenerators. The latest developments for textile triboelectric energy harvesting comprise films/coatings, fibers/textiles, and triboelectric nanogenerators. Finally, thermoelectric energy harvesting applied to textiles can rely on inorganic and organic thermoelectric modules. The article ends with perspectives on the current challenges and possible strategies for further progress.

Smart Textiles for Visible and IR Camouflage Application: State-of-the-Art and Microfabrication Path Forward.

Protective textiles used for military applications must fulfill a variety of functional requirements, including durability, resistance to environmental conditions and ballistic threats, all while being comfortable and lightweight. In addition, these textiles must provide camouflage and concealment under various environmental conditions and, thus, a range of wavelengths on the electromagnetic spectrum. Similar requirements may exist for other applications, for instance hunting. With improvements in infrared sensing technology, the focus of protective textile research and development has shifted solely from providing visible camouflage to providing camouflage in the infrared (IR) region. Smart textiles, which can monitor and react to the textile wearer or environmental stimuli, have been applied to protective textiles to improve camouflage in the IR spectral range. This study presents a review of current smart textile technologies for visible and IR signature control of protective textiles, including coloration techniques, chromic materials, conductive polymers, and phase change materials. We propose novel fabrication technology combinations using various microfabrication techniques (e.g., three-dimensional (3D) printing; microfluidics; machine learning) to improve the visible and IR signature management of protective textiles and discuss possible challenges in terms of compatibility with the different textile performance requirements.

Effect of protective glove exposure to industrial contaminants on their resistance to mechanical risks.

In several industrial environments, mechanical risks are often combined with various contaminants such as oils and greases, which may reduce the performance of protective gloves against mechanical hazards. However, glove properties are characterized on new and clean specimens, and little is known about their residual resistance once contaminated and over time. In this study, a series of protective gloves used in metalworking companies and garages were exposed to relevant oils and greases. Used gloves were also obtained from a food processing center and a garage. Their residual resistance to mechanical risks (cutting, puncture and tearing) was evaluated using standard test methods. Results revealed in some instances a large decrease in resistance to mechanical risks. Since a corresponding change in the material aspect may not always be easily observable, this may lead to serious safety breaches. These findings demonstrate the need to further the research in this domain.

Recent developments and needs in materials used for personal protective equipment and their testing.

The field of personal protective equipment (PPE) has led to several high technology innovations. Indeed, improved protection against the various possible encountered risks is looked for, in particular at the workplace. This has generated the development of new materials and new manufacturing technologies, as well as the introduction of new applications for existing ones. However, the remaining challenges are numerous. This paper presents some of the new technologies introduced in the field of protective clothing against heat and flames, mechanical risks and chemical aggressors. It also describes new challenges that are currently worked on, in particular the effect of service aging and the need for testing methods that reproduce realuse conditions. Finally, it discusses various existing and potential applications of nanomaterials and smart textiles for PPE.

Evaluation of the flexibility of protective gloves.

Two mechanical methods have been developed for the characterization of the flexibility of protective gloves, a key factor affecting their degree of usefulness for workers. The principle of the first method is similar to the ASTM D 4032 standard relative to fabric stiffness and simulates the deformations encountered by gloves that are not tight fitted to the hand. The second method characterizes the flexibility of gloves that are worn tight fitted. Its validity was theoretically verified for elastomer materials. Both methods should prove themselves as valuable tools for protective glove manufacturers, allowing for the characterization of their existing products in terms of flexibility and the development of new ones better fitting workers' needs.