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1.
ACS Omega ; 9(17): 18827-18835, 2024 Apr 30.
Artículo en Inglés | MEDLINE | ID: mdl-38708248

RESUMEN

Recent studies show that nanofillers greatly contribute to the increase in the mechanical and abrasive behaviors of the polymer composite. In the current study, epoxy composites were made by hand lay-up with the reinforcement of carbon fabric and titanium dioxide (TiO2) nanoparticles as secondary reinforcement in weight percentages of 0.5, 1.0, and 2.0. Hardness, tensile, and abrasive wear tests have been carried out for the fabricated composites. The obtained results confirm that as the percentage of filler addition increases, hardness of the carbon epoxy (CE) composite increases, and significant enhancement of 10.25% hardness is confirmed in 2 wt % nano TiO2-added CE composite. The CE composite filled with 2 wt % of TiO2 nanofiller shows 15.77 and 9.15% improvement of tensile strength and modulus, respectively, compared to unfilled CE composites. The abrasive wear volume exhibits a nearly linear increasing trend as the abrading distance increases. In addition, it is discovered that the abrasive wear volume is greater for higher applied loads. The inclusion of nano TiO2 reduced the wear loss in the CE composite for all abrading distances, regardless of the load, low or high. The scanning electron microscopy analysis of worn surfaces was carried out to analyze the contribution of the filler to improve the wear resistance.

2.
ACS Omega ; 9(16): 17878-17890, 2024 Apr 23.
Artículo en Inglés | MEDLINE | ID: mdl-38680352

RESUMEN

Aluminum metal cast composites (AMCCs) are frequently used in high-tech sectors such as automobiles, aerospace, biomedical, electronics, and others to fabricate precise and especially responsible parts. The mechanical and wear behavior of the metal matrix composites (MMCs) is anticipated to be influenced by the cooling agent's action and the cooling temperature. This research paper presents the findings of a series of tests to investigate the mechanical, wear, and fracture behavior of hybrid MMCs made of Al7075 reinforced by varying wt % of nano-sized Al2O3 and Gr and quenched with water and ice cubes. The heat-treated Al7075 alloy hybrid composites were evaluated for their hardness, tensile, and wear behavior, showcasing a significant process innovation. The heat treatment process greatly improved the hybrid composites' mechanical and wear performance. The samples quenched in ice attained the highest hardness of 119 VHN. There is a 45.37% improvement in the hardness of base alloy with the addition of 3% of Al2O3 and 1% of graphite particles. Further, the highest tensile and compression strengths were found in the ice-quenched 3% Al2O3 and 1% graphite hybrid composites with improvements of 34.2 and 48.83%, respectively, compared to the water-quenched base alloy. Under the samples quenched in ice, the mechanical and wear behavior improved. The tensile fractured surface showed voids, particle pullouts, and dimples. The worn-out surface of wear test samples of the created hybrid composite had micro pits, delamination layers, and microcracks.

3.
ACS Omega ; 9(7): 8019-8036, 2024 Feb 20.
Artículo en Inglés | MEDLINE | ID: mdl-38405460

RESUMEN

Recent studies focus on enhancing the mechanical features of natural fiber composites to replace synthetic fibers that are highly useful in the building, automotive, and packing industries. The novelty of the work is that the woven areca sheath fiber (ASF) with different fiber fraction epoxy composites has been fabricated and tested for its tribological responses on three-body abrasion wear testing machines along with its mechanical features. The impact of the fiber fraction on various features is examined. The study also revolves around the development and validation of a machine learning predictive model using the random forest (RF) algorithm, aimed at forecasting two critical performance parameters: the specific wear rate (SWR) and the coefficient of friction (COF). The void fraction is observed to vary between 0.261 and 3.8% as the fiber fraction is incremented. The hardness of the mat rises progressively from 40.23 to 84.26 HRB. A fair ascent in the tensile strength and its modulus is also observed. Even though a short descent in flexural strength and its modulus is seen for 0 to 12 wt % composite specimens, they incrementally raised to the finest values of 52.84 and 2860 MPa, respectively, pertinent to the 48 wt % fiber-loaded specimen. A progressive rise in the ILSS and impact strength is perceptible. The wear behavior of the specimens is reported. The worn surface morphology is studied to understand the interface of the ASF with the epoxy matrix. The RF model exhibited outstanding predictive prowess, as evidenced by high R-squared values coupled with low mean-square error and mean absolute error metrics. Rigorous statistical validation employing paired t tests confirmed the model's suitability, revealing no significant disparities between predicted and actual values for both the SWR and COF.

4.
Polymers (Basel) ; 15(22)2023 Nov 09.
Artículo en Inglés | MEDLINE | ID: mdl-38006092

RESUMEN

In the realm of 3D printing, polymers serve as fundamental materials offering versatility to cater to a diverse array of final product properties and tailored to the specific needs of the creator. Polymers, as the building blocks of 3D printing, inherently possess certain mechanical and wear properties that may fall short of ideal. To address this limitation, the practice of reinforcing polymer matrices with suitable materials has become a common approach. One such reinforcement material is boron nitride (BN), lauded for its remarkable mechanical attributes. The integration of BN as a reinforcing element has yielded substantial enhancements in the properties of polylactic acid (PLA). The central objective of this research endeavor is the development of polymer composites based on PLA and fortified with boron nitride. This study undertakes the comprehensive exploration of the compatibility and synergy between BN and PLA with a keen focus on examining their resultant properties. To facilitate this, various percentages of boron nitride were incorporated into the PLA matrix, specifically at 5% and 10% by weight. The compounding process involved the blending of PLA and boron nitride followed by the creation of composite filaments measuring 1.75 mm in diameter and optimized for 3D printing. Subsequently, test specimens were meticulously fabricated in adherence with ASTM standards to evaluate the ultimate tensile strength, dimensional accuracy, wear characteristics, and surface roughness. The findings from these assessments were systematically compared to the wear properties and mechanical behavior of PLA composites reinforced with boron nitride and the unreinforced PLA material. This study serves as a foundational resource that offers insights into the feasibility and methodologies of incorporating boron nitride into PLA matrices, paving the way for enhanced polymer composite development.

5.
Materials (Basel) ; 16(14)2023 Jul 24.
Artículo en Inglés | MEDLINE | ID: mdl-37512468

RESUMEN

This study aims to evaluate how age, harvesting seasons, and culm height affect the properties of various bamboo species. The properties of bamboo fibres for composite development in Ethiopia have not been investigated so far. In this study, the properties of Y. alpina and B. oldhamii were scientifically investigated for bamboo culm structural applications and bamboo fibre composite development based on age and the harvesting season. Y. alpina was collected at Injibara and Mekaneselam which are located in east Gojjam and south wollo, whereas B. oldhamii was collected at Kombolcha which is located in south Wollo, Ethiopia. Three representatives of bamboo plants were collected in the three regions, namely from three age groups, across two harvesting months. The highest and lowest moisture content and shrinkage were measured at the ages of one year and three years, respectively, whereas basic densities were measured at the ages of three years and one year. The harvest month of November yields higher moisture content and shrinkage but lower basic densities compared to February. Yushania alpina has a higher moisture content and shrinkage but lower basic densities compared to Bamusa oldhamii. The current research demonstrates that the three-year-old groups and the harvesting month of February produce yields more suited for construction and structural purposes due to the ensuing good dimensional stability after drying. From the highest to the lowest percentage of the degree of crystallinity of the yield, it is that derived from Inj., followed by Meka., and then Kombolcha, respectively. Bamboo fibres have high powder crystals and degradation temperatures which make them suitable for composite development at two year old. Yushania alpina has a higher degree of crystallinity and degradation temperature of cellulose compared to Bambusa oldhamii.

6.
Polymers (Basel) ; 14(23)2022 Nov 24.
Artículo en Inglés | MEDLINE | ID: mdl-36501506

RESUMEN

Polyelectrolyte complex membranes (PECMs) were prepared by combining sodium carboxymethyl cellulose (NaCMC) and gelatin (Ge) with variations in the Ge content in the NaCMC matrix. Characterization methods, such as infrared spectroscopy (FTIR), wide-angle X-ray diffraction (WAXD), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), contact angle analysis (CA), and universal testing machines (UTM) were used to investigate the physicochemical studies of the prepared membranes. The pervaporation characteristics of membranes with Ge content were investigated using an azeotropic mixture of water and bioethanol. The obtained data revealed that the membrane with 15 mass% of Ge (M-3) showed a maximum flux of 7.8403 × 10-2 kg/m2·h with separation selectivity of 2917 at 30 °C. In particular, the total and water flux of PECMs are shown as very close to each other indicating that the fabricated membranes could be employed to successfully break the azeotropic point of water-bioethanol mixtures. Using temperature-dependent permeation and diffusion data, the Arrhenius activation parameters were calculated, and the obtained values of water permeation (Epw) were considerably smaller than bioethanol permeation (EpE). Developed membranes showed the positive heat of sorption (ΔHs), suggesting that Henry's sorption mode is predominant.

7.
Polymers (Basel) ; 14(13)2022 Jul 04.
Artículo en Inglés | MEDLINE | ID: mdl-35808778

RESUMEN

The current studies aim to measure the mechanical strength based on age, harvesting season and bamboo species in Ethiopia. The bamboo fibres are extracted using a roll milling machine, which was developed by the author. The age groups (1, 2 and 3 years), harvesting months (February and November), and bamboo species (Yushania alpina and Bambusa oldhamii) are the parameters of the current research studies. Prepregs and composites were produced from bamboo fibres and polypropylene. The mechanical properties of bamboo fibres and their composites in Ethiopia have not been investigated by researchers for the composite application so far. The tensile strength, Young's modulus, and impact strength of injibara (Y. alpina) bamboo fibres reinforced PP composites from the ages of 1- 3 years old in November is 111 ± 9-125 ± 8 MPa, 15 ± 0.9-25 ± 0.72 GPa, and 47 ± 5 KJ/m2-57 ± 6 KJ/m2, whereas, in February, it is 86 ± 3.86-116 ± 10 MPa, 11 ± 0.71-23 ± 1.5 GPa, and 34 ± 4-52 ± 6 KJ/m2, respectively. Moreover, Kombolcha (B. oldhamii), bamboo fibres reinforced PP composites in November are 93 ± 7-111 ± 8 MPa, 7 ± 0.51-17 ± 2.56 GPa, and 39 ± 4-44 ± 5 KJ/m2, whereas, in February, it is 60 ± 5-104 ± 10 MPa, 12 ± 0.95-14 ± 0.92 GPa, and 26 ± 3 KJ/m2-38 ± 4 KJ/m2, respectively. Furthermore, Mekaneselam (Y. alpina) bamboo fibres reinforced PP composites in November are 99 ± 8-120 ± 11 MPa, 9 ± 0.82-16 ± 1.85 GPa, and 37 ± 4 KJ/m2-46 ± 5 KJ/m2, whereas, in February, it is 91 ± 8-110 ± 9 MPa, 8 ± 0.75-14 ± 1.86 GPa, and 34 ± 3 KJ/m2-40 ± 4 KJ/m2, respectively. At two years, November and Injibara bamboo have recorded the highest mechanical properties in the current research studies. Bamboo fiber strength in Ethiopia is comparable to the previous study of bamboo fibres and glass fibres used for composite materials in the automotive industry.

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