Performance of Particleboard Made of Agroforestry Residues Bonded with Thermosetting Adhesive Derived from Waste Styrofoam.

This paper investigated the upcycling process of thermoplastic waste polystyrene (WPS) into thermosetting particleboard adhesive using two cross-linkers, namely methylene diphenyl diisocyanate (MDI) and maleic anhydride (MA). The WPS was dissolved in an organic co-solvent. The weight ratio of WPS/co-solvent was 1:9, and 10% of cross-linkers based on the WPS solids content were added subsequently at 60 °C under continuous stirring for 30 min. The adhesive properties, cohesion strength, and thermo-mechanical properties of WPS-based adhesives were examined to investigate the change of thermoplastic WPS to thermosetting adhesives. The bonding strength of WPS-based adhesives was evaluated in particleboard made of sengon (Falcataria moluccana (Miq.) Barneby & J.W. Grimes) wood and rice straw particles at different weight ratios according to the Japanese Industrial Standard (JIS) A 5908:2003. Rheology and Dynamic Mechanical Analysis revealed that modification with MDI and MA resulted in thermosetting properties in WPS-based adhesives by increasing the viscosity at a temperature above 72.7 °C and reaching the maximum storage modulus above 90.8 °C. WPS modified with MDI had a lower activation energy (Ea) value (83.4 kJ/mole) compared to the WPS modified with MA (150.8 kJ/mole), indicating the cross-linking with MDI was much faster compared with MA. Particleboard fabricated from 100% sengon wood particles bonded with WPS modified with MDI fulfilled the minimum requirement of JIS A 5908:2003 for interior applications.

Effects of Accelerated Weathering on Degradation Behavior of Basalt Fiber Reinforced Polymer Nanocomposites.

This work aims to give insight on the effect of accelerated weathering, i.e., the combination of ultraviolet (UV) exposure and water spraying, on the visual and mechanical properties of basalt fiber reinforced polymer (BFRP) composites. The solvent exchange method, sonication and high shear milling technique were used to prepare the nanocomposite laminates. Three types of laminates were fabricated, i.e., unmodified BFRP, nanosilica modified BFRP and graphene nanoplatelet (GNP) modified BFRP composites with the total fiber loading of 45 wt.%. Glass fiber reinforced polymer (GFRP) laminate was also prepared for performance comparison purposes between the natural and synthetic fibers. The laminates were exposed to UV with a total weathering condition of 504 h using a Quantum-UV accelerated weathering tester. The weathering condition cycle was set at 8 h 60 °C UV exposure and 4 h 50 °C condensation. The discoloration visual inspection on the tested specimen was observed under the optical microscope. The obtained results showed that the UV exposure and water absorption caused severe discoloration of the laminates due to photo-oxidation reaction. The effect of weathering conditions on tensile and flexural properties of unmodified BFRP composites indicated that the UV exposure and water absorption caused reduction by 12% in tensile strength and by 7% in flexural strength. It is also found that the reduction in tensile and flexural properties of nanomodified BFRP composites was smaller than the unmodified system. It concluded from this work, that the mineral based composites (i.e., BFRP) has high potential for structural applications owing to its better properties than synthetic based composites (i.e., GFRP).

Production and modification of nanofibrillated cellulose using various mechanical processes: a review.

Nanofibrillated cellulose from biomass has recently gained attention owing to their biodegradable nature, low density, high mechanical properties, economic value and renewability. Although they still suffer from two major drawbacks. The first challenge is the exploration of raw materials and its application in nanocomposites production. Second one is high energy consumption regarding the mechanical fibrillation. However, pretreatments before mechanical isolation can overcome this problem. Hydrophilic nature of nano-size cellulose fibers restricts good dispersion of these materials in hydrophobic polymers and therefore, leads to lower mechanical properties. Surface modification before or after mechanical defibrillation could be a solution for this problem. Additionally, drying affects the size of nanofibers and its properties which needs to study further. This review focuses on recent developments in pretreatments, nanofibrillated cellulose production and its application in nanopaper applications, coating additives, security papers, food packaging, and surface modifications and also for first time its drying.

Flat-pressed wood plastic composites from sawdust and recycled polyethylene terephthalate (PET): physical and mechanical properties.

This study deals with the fabrication of composite matrix from saw dust (SD) and recycled polyethylene terephthalate (PET) at different ratio (w/w) by flat-pressed method. The wood plastic composites (WPCs) were made with a thickness of 6 mm after mixing the saw dust and PET in a rotary type blender followed by flat press process. Physical i.e., density, moisture content (MC), water absorption (WA) and thickness swelling (TS), and mechanical properties i.e., Modulus of Elasticity (MOE) and Modulus of Rupture (MOR) were assessed as a function of mixing ratios according to the ASTM D-1037 standard. WA and TS were measured after 24 hours of immersion in water at 25, 50 and 75°C temperature. It was found that density decreased 18.3% when SD content increased from 40% to 70% into the matix. WA and TS increased when the PET content decreased in the matrix and the testing water temperature increased. MOE and MOR were reached to maximum for the fabricated composites (2008.34 and 27.08 N/mm(2), respectively) when the SD content were only 40%. The results indicated that the fabrication of WPCs from sawdust and PET would technically feasible; however, the use of additives like coupling agents could further enhance the properties of WPCs.

Natural weathering studies of oil palm trunk lumber (OPTL) green polymer composites enhanced with oil palm shell (OPS) nanoparticles.

In this study, a green composite was produced from Oil Palm Trunk Lumber (OPTL) by impregnating oil palm shell (OPS) nanoparticles with formaldehyde resin. The changes of physical, mechanical and morphological properties of the OPS nanoparticles impregnated OPTL as a result of natural weathering was investigated. The OPS fibres were ground with a ball-mill for producing nanoparticles before being mixed with the phenol formaldehyde (PF) resin at a concentration of 1, 3, 5 and 10% w/w basis and impregnated into the OPTL by vacuum-pressure method. The treated OPTL samples were exposed to natural weathering for the period of 6 and 12 months in West Java, Indonesia according to ASTM D1435-99 standard. Physical and mechanical tests were done for analyzing the changes in phenol formaldehyde-nanoparticles impregnated (PF-NPI) OPTL. FT-IR and SEM studies were done to analyze the morphological changes. The results showed that both exposure time of weathering and concentration of PF-NPI had significant impact on physical and mechanical properties of OPTL. The longer exposure of samples to weathering condition reduced the wave numbers during FT-IR test. However, all these physical, mechanical and morphological changes were significant when compared with the untreated samples or only PF impregnated samples. Thus, it can be concluded that PF-NP impregnation into OPTL improved the resistance against natural weathering and would pave the ground for improved products from OPTL for outdoor conditions.