Direct Observation of the Relationship between Thixotropic Behavior and Shear-Induced Orientation of Clay Particles in Synesthetic Hectorite Suspensions.

A thixotropic characteristics of aqueous gels containing smectite clay minerals were used in various industrial applications such as paint additives, which have been affected by the clay types and clay particle sizes. A model called a house-of-card arrangement of clay particles and anisotropic arrangement in aqueous gels has been proposed. We prepared different sizes of synthetic hectorite and studied them by scanning electron-assisted dielectric microscopy (SE-ADM) and simultaneous small-angle neutron scattering and rheological measurements (Rheo-SANS). The Rheo-SANS results indicated that the clay particles with the cross-sectional radius of 30 nm were clearly oriented in the direction of shear-flow (1 × 103 s-1) direction, but the anisotropic change was not observed for an aqueous gel with clays whose average radius was 19.5 nm. The present study suggested the thixotropic characteristics of aqueous gels depend on the hectorite particle size and aggregation structure under shear conditions.

Solvent-Free Fabrication of an Elastomeric Epoxy Resin Using Glycol Lignin from Japanese Cedar.

In this study, a simple formulation of softwood-derived glycol lignin (GL)-based epoxy resin with a high GL content of greater than 50 wt % was demonstrated by direct mixing with poly(ethylene glycol) diglycidyl ether (PEGDGE), an aliphatic epoxide, without using any solvent. Because the GL powder produced from poly(ethylene glycol) (PEG400) solvolysis of Japanese cedar softwood meal was a PEG400-modified lignin (GL400), a strong affinity between PEG counterparts facilitates the uniform mixing of GL400 with PEGDGE, and one component uncured GL400/PEGDGE epoxy resin was prepared at a relatively lower temperature (100 °C) than the curing temperature (130 °C). The epoxy curing reaction was monitored by 1H NMR and Fourier transform infrared spectroscopies. The physical and mechanical properties of the epoxy resins with different GL400 contents were then evaluated. The developed resins exhibited good flexibility and elasticity depending on the GL400 content.

Improvement of the Heat Resistance of Prussian Blue Nanoparticles in a Clay Film Composed of Smectite Clay and ε-Caprolactam.

Prussian blue (PB) is limited in its application by its breakdown at elevated temperatures. To improve the heat resistance of PB, we prepared a composite film comprising PB nanoparticles (NPs), smectite clay, and an organic compound. The composite film had a microstructure in which PB NPs were intercalated between smectite/organic compound layers. The predominant oxidation temperature of the PB NPs in the composite film was around 500 °C in air, higher than the oxidation temperature of bulk PB in air (250 °C). This improvement in the oxidation temperature may be due to the composite film acting as a barrier to oxygen gas. These results indicate the effectiveness of clay materials for the improvement of heat resistance for low-temperature decomposition compounds, not only PB but also other porous coordination polymers.

Development of Clay-Based Films.

Phyllosilicate (clay) is used as a filler to improve the thermal stability and gas barrier properties of plastic films. However, few film preparation trials used clays as the main component. Many researchers have studied clay-based films (CBFs) that are heat-resistant and have high gas barrier properties against various gases (such as oxygen, water vapor, and hydrogen) over a wide range of temperatures. An organic binder improves the film toughness, but increases gas permeation. CBFs are obtained by solution casting and show excellent incombustibility and electrical insulation. Moreover, transparent films, e. g. for optoelectronic applications, can be prepared using synthetic clay, which does not contain colored impurities. The water vapor barrier properties of CBFs were achieved using reduced-charge smectite. Applications of CBF materials include food packaging, solar cell back sheets, hydrogen tanks, gaskets, water vapor barrier display films, substrates for printed electronics, thermal insulation, and electric insulation. Recent achievements in the field and future prospects are discussed.

Flexible Electronic Substrate Film Fabricated Using Natural Clay and Wood Components with Cross-Linking Polymer.

Requirements for flexible electronic substrate are successfully accomplished by green nanocomposite film fabricated with two natural components: glycol-modified biomass lignin and Li+ montmorillonite clay. In addition to these major components, a cross-linking polymer between the lignin is incorporated into montmorillonite. Multilayer-assembled structure is formed due to stacking nature of high aspect montmorillonite, resulting in thermal durability up to 573 K, low thermal expansion, and oxygen barrier property below measurable limit. Preannealing for montmorillonite and the cross-linking formation enhance moisture barrier property superior to that of industrial engineering plastics, polyimide. As a result, the film has advantages for electronic film substrate. Furthermore, these properties can be achieved at the drying temperature up to 503 K, while the polyimide films are difficult to fabricate by this temperature. In order to examine its applicability for substrate film, flexible electrodes are finely printed on it and touch sensor device can be constructed with rigid elements on the electrode. In consequence, this nanocomposite film is expected to contribute to production of functional materials, progresses in expansion of biomass usage with low energy consumption, and construction of environmental friendly flexible electronic devices.

Preparation of copper nitride (Cu3N) nanoparticles in long-chain alcohols at 130-200 °C and nitridation mechanism.

In our laboratory, we are studying copper nitride (Cu3N) nanoparticles as a novel conductive ink that is stable to oxidation and can be metallized at low temperature. In this study, Cu3N nanoparticles prepared via the reaction of copper(II) acetate monohydrate with ammonia gas in long-chain alcohol solvents were characterized by X-ray diffraction analysis, transmission electron microscopy, Fourier transform infrared spectroscopy, and elemental analysis. In addition, we used thermogravimetry-differential thermal analysis to compare the thermal decomposition properties of the prepared Cu3N particles and commercially available Cu3N particles. The decomposition temperature of the prepared particles was more than 170 °C lower than that of the commercial particles. We also examined the influences of the reaction temperature and the alkyl chain length of the alcohol solvent on the product distribution of the reaction and the morphology of the particles. Our results indicated that increasing the solvent hydrophobicity and eliminating water from the reaction system by increasing the temperature affected the product distribution. On the basis of an observation of chromatic change of the reaction solvent and an analysis of the byproducts in the alcohol solvent after the reaction, we propose a mechanism for the formation of Cu3N.

Increasing particle size of a synthetic smectite for polymer nanocomposites using a supercritical hydrothermal treatment.

We have studied the effect of a supercritical hydrothermal process on the structural and surface morphological properties of synthetic smectite clay, stevensite (ST), in terms of the particle size, in order to enhance the functionality of the synthetic smectites as an inorganic filler for transparent clay/polymer nanocomposites. The ST aqueous suspensions were treated in a flow reactor system at 673 K and 25 MPa. The structural characterizations revealed that the ST retained a layered structure composed of polymeric sheets of SiO(4) tetrahedra after the treatment. The treated ST possessed a particle size of 71 nm, approximately twice that of the original ST (36 nm) for the 0.1 wt.% suspension using an operation condition at a flow rate of 0.085 g s(-1). SEM observation revealed that an enlarged particle was formed from cohesive aggregates, suggesting that the increase in size of the particles was caused by the cohesion of the microcrystallites or primary particles of ST. The treated ST was subsequently used to prepare nanocomposites with carboxymethylcellulose sodium salt (CMC Na) to evaluate the effect of the supercritical treatment. The treated ST nanocomposite films retained their transparency which is very similar to the original ST nanocomposite films. Furthermore, the nanocomposite films, which had a high CMC Na ratio ranging from 40 to 90 wt.%, showed improved oxygen barrier properties when compared with those of original ST. The tortuous model revealed that this improvement was mainly due to the increase of the particle size. Consequently, the supercritical treatment successfully brought about the growth of the ST particles, leading to the development of functional synthetic clays for clay/polymer nanocomposites.

Adsorption of anionic nanosheets from their dilute colloidal suspensions onto gas-liquid interfaces with and without a Langmuir film of cationic surfactant.

The adsorption of [(Ca(2)Nb(3)O(10))(-)](n) (CNO) polyanionic nanosheets from their dilute colloidal suspensions onto gas-liquid interfaces with and without a cationic [N(CH(3))(2)(C(18)H(37))(2)](+) (DOA) surfactant film has been experimentally investigated. Our concern has been focused particularly on their dynamical aspects, which can be observed owing to the long specific time of the adsorption. The theoretical framework of the Langmuir adsorption model has enabled a quantitative analysis of the observed data, and that analysis has indicated that the presence of a positively charged Langmuir film enhances the ratio of the adsorption and desorption rate constants by approximately 30 times. Furthermore, the experimental results have shown that a "balanced" hybrid Langmuir film, in which both organic and inorganic constituents are densely packed, can be prepared.

Use of layer silicate for protein crystallization: effects of Micromica and chlorite powders in hanging drops.

Two kinds of layer silicate powder, Micromica and chlorite, were used to aid protein crystallization by the addition to hanging drops. Using appropriate crystallization buffers, Micromica powder facilitated crystal growth speed for most proteins tested in this study. Furthermore, the addition of Micromica powder to hanging drops allowed the successful crystallization of lysozyme, catalase, concanavalin A, and trypsin even at low protein concentrations and under buffer conditions that otherwise would not generate protein crystals. Except for threonine synthase and apoferritin, the presence of chlorite delayed crystallization but induced the formation of large crystals. X-ray analysis of thaumatin crystals generated by our novel procedure gave better quality data than did that of crystals obtained by a conventional hanging drop method. Our results suggest that the speed of crystal growth and the quality of the corresponding X-ray data may be inversely related, at least for the formation of thaumatin crystals. The effect of Micromica and chlorite powders and the application of layer silicate powder for protein crystallization are discussed.

Effective immobilization of subunit protein in mesoporous silica modified with ethanol.

Ethoxylated FSM-type mesoporous silica (folded-sheet mesoporous material) with a pore diameter of 6.2 nm (FSM6.2) remarkably enhances rigidly of the structure in aqueous solutions. The esterified material could be used successfully as an adsorbent to accommodate subunit protein, methemoglobin (Fe(3+)). Furthermore, methemoglobin (Fe(3+)) in the pores of ethoxy-FSM is maintained a peroxidase activity similar to the native, indicating methemoglobin retains its fore subunit structure in the pores of FSM6.2.

Encapsulation of myoglobin with a mesoporous silicate results in new capabilities.

A metmyoglobin (Fe3+), an oxidized form of myoglobin (Fe2+), was confined in nanospaces of about 4 nm in diameter in mesoporous silica (FSM; folded-sheet mesoporous material), forming a metmyoglobin (Fe3+)-FSM nanoconjugate. The spectral characteristics of metmyoglobin (Fe3+)- and myoglobin (Fe2+)-FSM show an absorption curve quite similar to that of native metmyoglobin, indicating that myoglobin retains its higher-order structure in the pores of FSM. The metmyoglobin (Fe3+)-FSM conjugate had not only a peroxidase-like activity in the presence of hydrogen peroxide (a hydrogen acceptor) and 2,2-azino-bis(3-ethylbenzothiazoline)-6-sulfomic acid (ABTS) or guaiacol (a hydrogen donor) but also an advanced molecular recognition ability enabling it to distinguish between ABTS and guaiacol. Furthermore, the metmyoglobin (Fe3+)-FSM showed the peroxidase-like activity even in an organic media using benzoyl peroxide as the hydrogen acceptor and leucocrystal violet as the hydrogen donor. The simple immobilization of metmyoglobin (Fe3+) into FSM results in enhanced catalytic activity in organic media compared to that of native metmyoglobin (Fe3+).

Separation and enrichment of arsenic(V) with composite resin beads containing magnetite crystals.

The adsorption of arsenic(V) was investigated using macroporous resin beads containing magnetite crystals. Arsenic(V) was favorably adsorbed at pH 2-9, where the distribution coefficients were larger than 10(3). The maximum capacity was 0.050 mmol/g. Metal cations including Ca(II), Mn(II), Co(II), Ni(II), Cu(II), Zn(II) and La(III) did not give serious interference at 10(-4) M level. Diluted arsenic(V) was collected with a packed column, and the retained arsenic(V) was quantitatively eluted out with 1 M NaOH.

Effects of water on the structure and bonding of resorcinol in the interlayer of montmorillonite nanocomposite: a periodic first principle study.

Resorcinol forms a novel nanocomposite in the interlayer of montmorillonite. This resorcinol oligomer is stable inside the clay matrixes even above the boiling point of the monomer. A periodic ab initio calculation was performed with hydrated and nonhydrated montmorillonite before and after intercalation of resorcinol. For the most feasible dimer and tetramer shaped oligomer of resorcinol, the intramolecular and intermolecular hydrogen bonding feasibility has been tested using the DFT-BLYP approach and the DNP basis set in the gas phase and in the presence of aqueous solvent. After locating the active site through Fukui functions within the helm of the hard-soft acid-base principle, the relative nucleophilicity of the active cation sites in their hydrated state has been calculated. A novel quantitative scale in terms of the relative nucleophilicity and electrophilicity of the interacting resorcinol oligomers before and after solvation is proposed. Besides that, a comparison with a hydration situation and also the strength of the hydrogen bridges have been evaluated using mainly the dimer and cyclic tetramer type oligomers of resorcinol. Using periodic ab initio calculations, the formation mechanism was traced by the following two ways: (1) resorcinol molecules combine without any interaction with water or (2) resorcinol oligomerizes through water. Both the mechanism is compared and the effect of water on the process is elucidated. The results show that resorcinol molecules combine after hydration only and hence they are stable at higher temperature. The fittings of the oligomers were also tested as well by periodic calculation to compare the stability of the oligomers inside the newly formed clay nanocomposite.

Effect of exchangeable cation on the swelling property of 2:1 dioctahedral smectite--a periodic first principle study.

We used both localized and periodic calculations on a series of monovalent (Li+, Na+, K+, Rb+, Cs+) and divalent (Mg2+, Ca2+, Sr2+, Ba2+) cations to monitor their effect on the swelling of clays. The activity order obtained for the exchangeable cations among all the monovalent and divalent series studied: Ca2+ > Sr2+ > Mg2+ > Rb+ > Ba2+ > Na+ > Li+ > Cs+ > K+. We have shown that, in case of dioctahedral smectite, the hydroxyl groups play a major role in their interaction with water and other polar molecules in the presence of an interlayer cation. We studied both type of clays, with a different surface structure and with/without water using a periodic calculation. Interlayer cations and charged 2:1 clay surfaces interact strongly with polar solvents; when it is in an aqueous medium, clay expands and the phenomenon is known as crystalline swelling. The extent of swelling is controlled by a balance between relatively strong swelling forces and electrostatic forces of attraction between the negatively charged phyllosilicate layer and the positively charged interlayer cation. We have calculated the solvation energy at the first hydration shell of an exchangeable cation, but the results do not correspond directly to the experimental d-spacing values. A novel quantitative scale is proposed with the numbers generated by the relative nucleophilicity of the active cation sites in their hydrated state through Fukui functions within the helm of the hard soft acid base principle. The solvation effect thus measured show a perfect match with experiment, which proposes that the reactivity index calculation with a first hydration shell could rationalize the swelling mechanism for exchangeable cations. The conformers after electron donation or acceptance propose the swelling mechanism for monovalent and divalent cations.

2,3,7,8-Tetrachloro dibenzo-p-dioxin can be successfully decomposed over 2:1 dioctahedral smectite-a reactivity index study.

2:1 Dioctahedral smectite family has shown its capability to decompose 2,3,7,8-tetrachloro dibenzo-p-dioxin (TeCDD) using the active hydroxyl hydrogen attached with the central octahedral aluminum, as monitored using density functional theory (DFT). From the values of the local softness and the charge on the hydrogen atom of the bridging/structural (occurring on the surface) hydroxyl attached to octahedral/tetrahedral metal site present in smectite used as a first approximation to the local hardness, it is concluded that the local acidities of the inorganic material systems are dependent on several characteristics which are of importance within the framework of hard-soft acid-base (HSAB) principle. The first step in this process of decomposition is the abstraction of chlorine bound to TeCDD using surface hydrogen of smectites. This results in non-chlorinated dibenzo-p-dioxin (NCDD), which is less toxic than TeCDD. The second step is the formation of a dative bond between oxygen of NCDD and hydroxyl proton of smectite, with the breaking of Cz.sbnd;O bond of NCDD. The reaction mechanism is postulated within the helm of DFT using Fukui functions for all possible chlorinated and non-chlorinated dioxin varieties along with clay clusters. The material is identified to act for the decomposition of dioxin.

Solvent extraction of arsenic(V) with dispersed ultrafine magnetite particles.

The solvent extraction of arsenic(V) was investigated using heptane containing ultrafine magnetite particles and hydrophobic ammonium salt. Arsenic(V) was favorably extracted from aqueous solutions of pH ranging over 2-7, where the distribution ratio (10(3)) was independent of the pH. Although the addition of alkyl ammonium salt improved the phase separation, no notable influence was observed on the extraction of arsenic(V). Oleic acid suppressed the distribution ratio of arsenic(V) when the concentration exceeded 10(-2) M. Sulfate did not interfere with the extraction, while the presence of more than 10(-3) M phosphate decreased the distribution ratio. Metal cations including calcium(II), manganese(II), cobalt(II), nickel(II), copper(II), zinc(II) and lanthanum(III) did not give any serious interference up to the 10(-4) M level. According to equilibrium and kinetic studies, the extraction of arsenic(V) can be interpreted by the adsorption of H2AsO4- onto the surface of dispersed magnetite particles. The relationship between the amount of arsenic(V) extracted in the organic phase and that remaining in an aqueous phase followed a Langmuir-type equilibrium equation. The maximum uptake capacity was determined to be 4.8 x 10(-4) mol/g-magnetite (36 mg As/g). The arsenic(V) extracted in the organic phase was quantitatively recovered by back-extraction with an alkaline solution.