Early-stage recovery of lithium from spent batteries via CO2-assisted leaching optimized by response surface methodology.

Recycling lithium (Li) from spent lithium-ion batteries (LIBs) due to the depletion of natural resources and potential toxicity is becoming a progressively favourable measure to realize green sustainability. Presently, the prevalent recycling technique relying on pyrometallurgy lacks the capability to extract lithium. Meanwhile, conventional hydrometallurgical processes frequently employ robust acidic solutions like sulfuric acid and precipitation agents such as sodium carbonate. Unfortunately, this approach tends to result in the extraction of lithium at the end of a lengthy process chain, leading to associated losses and creating challenges in managing complex waste. This study addresses a cost-effective and environmentally friendly early-stage lithium recovery from the thermally conditioned black mass. In this sense, a thermally conditioned black mass is subjected to the carbonization process in a water solution to transform the water-insoluble Li phase into soluble lithium bicarbonate (LiHCO3) and carbonate (Li2CO3) facilitating its selective separation from other elements. Response surface methodology (RSM)-a statistical tool integrated with central composite design (CCD) is employed to optimize the parameters for Li recovery. Temperature, solid-liquid (S/L) ratio, leaching time and CO2 flow rate are considered as variable factors in modelling the optimum recycling process. A quadratic regression model is developed for Li recovery and based on ANOVA analysis, (S/L) ratio, temperature and time are identified as statistically significant factors. Experimental results demonstrate a maximum leaching efficiency of lithium with optimized parameter set, achieving a recovery rate of 97.18% with a fit response of 93.54%.

Enabling CO2 neutral metallurgy for ferrochromium production using bio-based reducing agents.

The metallurgical industry is a major source of anthropogenic greenhouse gas emissions. This study explores the replacement of fossil-reducing agents with potentially CO2-neutral bio-based reducing agents. Since reducing agents remove oxygen bonded with metal oxides present in the ore, they are a necessity for the production of metallic elements. The investigated metal is chromium, a major part of stainless steel, and therefore a highly relevant element for the transition from a fossil-based energy system to a renewable one. The state-of-the-art smelting reduction and pre-reduction process followed by subsequent smelting using various reducing agents are investigated in this article. The obtained products, metallurgical efficiencies, energy consumption and off-gas generation were compared. While the products produced with bio-based reducing agents are comparable with the reference trials using metallurgical coke regarding the major components in the metal, the concentration of detrimental phosphorus is significantly higher using bio-based reducing agents. The metallurgical efficiency of the process is comparable to the usage of bio-based reducing agents and coke. However, the energy consumption and the generation of off-gas is higher, when coke is replaced by bio-based reducing agents.

Development of a Near-Zero-Waste Valorization Concept for Waste NdFeB Magnets: Production of Antimicrobial Fe Alginate Beads via Adsorption and Recovery of High-Purity Rare-Earth Elements.

Nowadays, with the evolution of technology, rare earths are raw materials for a multitude of products, especially in high technological applications. A high amount of REEs is used in the production of permanent magnets, particularly NdFeB. The demand for some of the REEs, including neodymium, praseodymium, and dysprosium, is expected to increase in the coming years. REEs are defined as critical materials due to their high supply risk and economic importance. Recycling secondary raw materials for supplying REEs in the future is one promising option, and one of the best candidates is NdFeB magnets. NdFeB magnets include approximately 30% REEs and 66% of iron. For the near-zero-waste concept, the recovered iron from NdFeB must be evaluated in other applications. In this study, the near-zero-waste valorization concept for EoL-NdFeB magnets is developed, and high-purity REEs are achieved with a two-step process, including leaching and adsorption using alginate beads. Moreover, antimicrobial Fe alginate beads are produced in the leach liquor via adsorption. The antimicrobial activity of the produced Fe alginate beads is evaluated with disc diffusion and broth dilution methods against Gram-positive Staphylococcus aureus and Gram-negative Escherichia coli. The most effective antibacterial Fe alginate beads are against E. coli and S. aureus with inhibitions of 87.21 and 56.25%, respectively.

Enabling the recycling of metals from the shredder light fraction derived from waste of electrical and electronic equipment via continuous pyrolysis process.

The surge in Waste Electrical and Electronic Equipment (WEEE) generation, reaching 53.6 million metric tons (Mt) in 2019, demands efficient recycling solutions. This study focuses on the Shredder Light Fraction (SLF), a material stream derived from the mechanical pre-processing of WEEE, which is considered "municipal waste". SLF constitutes 4.2% of the output material and is rich in metals like copper, tin, lead, zinc, silver, and gold. Pyrolysis treatment was applied to SLF, enabling recyclability. Both batch and continuous setups were employed for materials flow analysis and technical evaluation of the resource potential. The research evaluates the impact of pyrolysis technology on solid fraction metal content and pyrolysis gas/oil energy potential. Scaling up the process addressed material heterogeneity and increased the reliability of the obtained results. An innovative pyrometallurgical extraction approach was suggested, to recover valuable metals in SLF which otherwise could be lost via energy recovery methods. The resulting solid product after pyrolysis showed enriched concentrations of copper, zinc, lead, and precious metals with concentrations acceptable for industrial use. Additionally, it displayed reduced mass and diminished hazardous constituents. The non-condensable gas, rich in hydrogen, carbon monoxide, and methane, exhibited potential as an alternative energy source or reducing agent in the metallurgical sector. This research advances metal recycling from SLF, offering valuable insights for environmental impact mitigation as waste was transformed into a valuable by-product for potential use in the copper industry.

Production of Silver Nano-Inks and Surface Coatings for Anti-Microbial Food Packaging and Its Ecological Impact.

Food spoilage is an ongoing global issue that contributes to rising carbon dioxide emissions and increased demand for food processing. This work developed anti-bacterial coatings utilising inkjet printing of silver nano-inks onto food-grade polymer packaging, with the potential to enhance food safety and reduce food spoilage. Silver nano-inks were synthesised via laser ablation synthesis in solution (LaSiS) and ultrasound pyrolysis (USP). The silver nanoparticles (AgNPs) produced using LaSiS and USP were characterised using transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy, UV-Vis spectrophotometry and dynamic light scattering (DLS) analysis. The laser ablation technique, operated under recirculation mode, produced nanoparticles with a small size distribution with an average diameter ranging from 7-30 nm. Silver nano-ink was synthesised by blending isopropanol with nanoparticles dispersed in deionised water. The silver nano-inks were printed on plasma-cleaned cyclo-olefin polymer. Irrespective of the production methods, all silver nanoparticles exhibited strong antibacterial activity against E. coli with a zone of inhibition exceeding 6 mm. Furthermore, silver nano-inks printed cyclo-olefin polymer reduced the bacterial cell population from 1235 (±45) × 106 cell/mL to 960 (±110) × 106 cell/mL. The bactericidal performance of silver-coated polymer was comparable to that of the penicillin-coated polymer, wherein a reduction in bacterial population from 1235 (±45) × 106 cell/mL to 830 (±70) × 106 cell/mL was observed. Finally, the ecotoxicity of the silver nano-ink printed cyclo-olefin polymer was tested with daphniids, a species of water flea, to simulate the release of coated packaging into a freshwater environment.

Recycling of NdFeB magnets employing oxidation, selective leaching, and iron precipitation in an autoclave.

The increasing production of neodymium-iron-boron (NdFeB) magnets for technological applications results in disposal problems. NdFeB magnets contain a significant quantity of rare earth elements (REEs). China is the largest REEs producer, but it applies quotas and increases the export prices of REEs. To address this issue, this study aims at investigating the recovery process of REEs from scrap NdFeB magnets. After oxidation of NdFeB magnet powders, selective leaching with nitric acid was carried out to achieve high-purity REE-rich leaching liquor. First, the oxidation kinetics of NdFeB powders was studied in detail to determine the oxidation temperature and duration. Afterwards, the effects of selective leaching parameters, including acid concentration, leaching temperature, stirring speed and solid/liquid ratio, were examined by analysis of variance (ANOVA) analysis based on Taguchi method. The most substantial parameters were assigned to be the temperature and solid/liquid ratio. Eventually, the dissolution kinetics were studied to propose a model for REEs. Several universal equations for dissolution kinetics were tested, and (1 - (1 - x) = k × tn) gives the best results for REEs. The findings show that the leaching process follows the shrinking core model. Activation energy was calculated to be 40.375 kJ mol-1 for REEs. As the last step, the iron dissolved during leaching was precipitated as hematite in the autoclave. The hematite precipitation experiments were performed based on the Box-Behnken design. The effect of precipitation parameters was investigated by ANOVA analysis, and the precipitation process was optimized using response surface methodology (RSM), which resulted in the minimum iron and maximum REEs content in the leach liquor.

Production of rare earth element oxide powders by solution combustion: a new approach for recycling of NdFeB magnets.

NdFeB magnets are employed in various technological applications due to their outstanding magnetic properties, such as high maximum energy product, high remanence and high coercivity. Production of NdFeB has gathered more interest, therefore the demand for rare earth elements (REEs) has continuously increased. The recovery of REEs has become essential to satisfy this demand in recent years. In the present study, a promising flowsheet is proposed for REEs recovery from NdFeB magnets, as follows: (1) acid baking, (2) employment of ultrasound-assisted water leaching, (3) the production of rare earth oxides (RE oxides) by a solution combustion method, and (4) a calcination process. There are several problems in conventional precipitation such as loss of a high amount of metal during precipitation and use of a high amount of precipitation agents. It is worth mentioning that the consumed precipitation agents in the solution are not easily recyclable. This study aims especially to investigate the production of RE oxides from recycled NdFeB magnets by solution combustion as an alternative to conventional precipitation methods. In this way, impurities that may have come to the system from the precipitation agents were prevented. Moreover, in the production of RE oxides via the above-mentioned method, precipitation agents and filtration steps were not necessary.

Synthesis of Ni/Y2O3 Nanocomposite through USP and Lyophilisation for Possible Use as Coating.

The Ni/Y2O3 catalyst showed high catalytic activity. Based on this, the aim of this study was to create Ni/Y2O3 nanocomposites powder with two innovative technologies, Ultrasonic Spray Pyrolysis (USP) and lyophilisation. In the USP process, thermal decomposition of the generated aerosols in an N2/H2 reduction atmosphere caused a complete decomposition of the nickel (II) nitrate to elemental Ni, which became trapped on the formed Y2O3 nanoparticles. The Ni/Y2O3 nanocomposite particles were captured via gas washing in an aqueous solution of polyvinylpyrrolidone (PVP) in collection bottles. PVP was chosen for its ability to stabilise nano-suspensions and as an effective cryoprotectant. Consequently, there was no loss or agglomeration of Ni/Y2O3 nanocomposite material during the lyophilisation process. The Ni/Y2O3 nanocomposite powder was analysed using ICP-MS, SEM-EDX, and XPS, which showed the impact of different precursor concentrations on the final Ni/Y2O3 nanocomposite particle composition. In a final step, highly concentrated Ni/Y2O3 nanocomposite ink (Ni/Y2O3 > 0.140 g/mL) and test coatings from this ink were prepared by applying them on a white matte photo paper sheet. The reflection curve of the prepared Ni/Y2O3 nanocomposite coating showed a local maximum at 440 nm with a value of 39% reflection. Given that Ni is located on the surface of the Ni/Y2O3 nanocomposite in the elemental state and according to the identified properties, tests of the catalytic properties of this coating will be performed in the future.

New Proposal for Size and Size-Distribution Evaluation of Nanoparticles Synthesized via Ultrasonic Spray Pyrolysis Using Search Algorithm Based on Image-Processing Technique.

Nanoparticle properties are correlated to their size, size distribution, and shape; it is essential to accurately measure these features in the field of nanoscience. In this study, silver nanoparticles (AgNPs) were synthesized with the ultrasonic-spray-pyrolysis (USP) method from a water solution of silver nitrate. The synthesized AgNPs were characterized by Dynamic Light Scattering (DLS) analysis and Scanning Electron Microscopy (SEM) to reveal their size and size distribution. A search algorithm based on an image-processing technique to obtain particle size and particle-size distribution from SEM micrographs is proposed. In order to obtain more quantitative information and data with respect to the morphology of particles synthesized under different process parameters, SEM micrographs with a nonhomogeneous background contrast were examined via image-processing techniques in MATLAB. Due to the inhomogeneous contrast of SEM micrographs, defining an overall threshold value was insufficient in the detection of whole nanoparticles. Thus, subimages were directly created according to the maximum and minimum particle size specified by the user to determine local threshold values. The obtained results were automatically combined to represent both particle dimension and location in the SEM micrographs. We confirmed that the results of our DLS analysis, theoretical calculation, and image-processing technique were correlated with our expected results.

Morphology of Composite Fe@Au Submicron Particles, Produced with Ultrasonic Spray Pyrolysis and Potential for Synthesis of Fe@Au Core-Shell Particles.

Iron core-gold shell (Fe@Au) nanoparticles are prominent for their magnetic and optical properties, which are especially beneficial for biomedical uses. Some experiments were carried out to produce Fe@Au particles with a one-step synthesis method, Ultrasonic Spray Pyrolysis (USP), which is able to produce the particles in a continuous process. The Fe@Au particles were produced with USP from a precursor solution with dissolved Iron (III) chloride and Gold (III) chloride, with Fe/Au concentration ratios ranging from 0.1 to 4. The resulting products are larger Fe oxide particles (mostly maghemite Fe2O3), with mean sizes of about 260-390 nm, decorated with Au nanoparticles (AuNPs) with mean sizes of around 24-67 nm. The Fe oxide core particles are mostly spherical in all of the experiments, while the AuNPs become increasingly irregular and more heavily agglomerated with lower Fe/Au concentration ratios in the precursor solution. The resulting particle morphology from these experiments is caused by surface chemistry and particle to solvent interactions during particle formation inside the USP system.

Synthesis of Scandium Phosphate after Peroxide Assisted Leaching of Iron Depleted Bauxite Residue (Red Mud) Slags.

Anticipated future demand and limited primary sources of Sc highlight the importance of secondary Sc resources such as bauxite residue (red mud). In this study, a process route starting from red mud aiming to recover Sc as a concentrate by a combination of pyrometallurgical and hydrometallurgical processes was developed. Bauxite residue was treated in an electric arc furnace (EAF) for Fe removal as well as slag conditioning with varying flux additions and various cooling conditions. 95% of iron recovery to the metal was achieved. Resulting slags were subjected to identical H2O2 supported H2SO4 leaching conditions at 75 °C. The effect of slag mineralogy and crystallinity on the leaching efficiencies were investigated using XRD and QEMSCAN analysis. As a result of the highly amorphous nature of acidic slags, maximum of 72% Sc leaching was obtained. For leached slags, water quenched basic slag was found to be the most promising condition resulting in an extreme Sc leaching yield of 97% and this slag was selected for the further Sc precipitation. High impurity removal rates and selective Sc separation were achieved with a triple-stage successive precipitation to synthesize a Sc concentrate. Starting from EAF treatment followed by leaching and precipitation, 85% of the initial Sc in the red mud was successfully recovered as Sc phosphate.

Kinetic Investigation and Dissolution Behavior of Cyanide Alternative Gold Leaching Reagents.

Raising social awareness and environmental specifications on cyanide application force gold industry to search for alternative leaching reagents. Therefore, researchers worldwide investigate cyanide alternatives for gold recovery since several decades. Often the research activities cannot be compared directly, since different input materials and experimental conditions are used. Over the course of this study, different promising cyanide alternative reagents were investigated in terms of their capability of pure gold dissolution at different temperatures. All experiments took place under identical conditions by using uniform samples of 99.99% gold disks, to enable a comparability. Thiosulfate as one of the most promising reagent thiosulfate according to literature revealed an insufficient leaching behavior. The gold dissolution was hindered due to the formation of a sulfide passive layer. Also in the thiourea trials, a surface precipitation took place, though gold dissolution did not stop. The halogens iodine, bromine and the well-known gold solvent aqua regia dissolved gold very fast (up to ~1,000 mg·h-1·cm-2). Methanosulfonic acid (MSA) was not capable to extract any gold. The experiments were compared with cyanide trials at identical conditions. The average dissolution rate of investigated reagents at 25 °C shows following order: aqua regia > iodine > bromine > cyanide > thiourea > thiosulfate > MSA.

Gas generation measurement and evaluation during mechanical processing and thermal treatment of spent Li-ion batteries.

Recycling of Li-ion batteries (LIBs) is becoming an urgent issue. However, the chemical composition and the hazard of off-gas produced during the recycling process still remain unclarified due to the complicated reactions during thermal runaway (TR). In order to meet the legislative requirements to carry out an environmentally friendly recycling, this manuscript aims to undertake quantitative analysis and toxicity evaluation of the off-gas produced in mechanical treatment and thermal treatment of LIBs. The measurements were carried out by online Fourier transform infrared spectroscopy (FTIR) and ion chromatograph (IC). The volume of total off-gas was calculated and its toxicity was evaluated by USA's Protective Action Criteria. The influences of treatment method, state-of-charge (SOC), atmosphere, and type of cathode were investigated.

Characterization and Interpretation of the Aluminum Zone Refining through Infrared Thermographic Analysis.

High purity metals are nowadays increasingly in demand to serve in electronic, photovoltaic, and target materials industries. The zone refining process is the most common way to achieve high purity in the final step of metal purification. Zone length and crystal growth rate are the main parameters that control the zone refining process. To determine these values, information about temperature profiles in the molten zone is necessary due to its direct correlation with these values. As the determination of this profile is not practically achievable in the present, the novel approach of applying an infrared (IR) camera during the zone refining of 2N8 aluminum is the focus of the investigation in this work. The whole temperature profile of the region near the molten zone was recorded by IR camera during the entire running process. The zone length and the crystal growth rate at each thermographic image shooting moment were successfully extracted by thermographic analysis. Results showed that both factors varied significantly, which is in contrast to the assumption in literature about their stability while running under constant input power and heater movement velocity, though noticeable purification took place in all of these experiments. However, the impurity concentration during refinement fluctuated remarkably. This was well-demonstrated by the tendency of variation in crystal growth rate attained in this work. These results provide a better understanding of the mechanisms of zone refining with an inductive heater and contributes to the optimization of the process.

Successful Synthesis of Gold Nanoparticles through Ultrasonic Spray Pyrolysis from a Gold(III) Nitrate Precursor and Their Interaction with a High Electron Beam.

Herein, we report for the first time the successful preparation of a gold(III) nitrate [Au(NO3)3] water-based precursor for use in a bottom-up ultrasonic spray pyrolysis (USP) process. Due to its limited solubility in water, the precursor was prepared under reflux conditions with nitric acid (HNO3) as the solvent and ammonium hydroxide (NH4OH) as a neutralizer. This precursor enabled the USP synthesis of gold nanoparticles (AuNPs) and the in situ formation of low concentrations of NO2- and NO3- ions, which were caught directly in deionized water in a collection system. These ions were proven to act as stabilizers for the AuNPs. Investigations showed that the AuNPs were monodispersed and spherically shaped with a size distribution over three groups: the first contained 5.3 % AuNPs with diameters (2 r) <15 nm, the second contained 82.5 % AuNPs with 2 r between 15 and 200 nm, and the third contained 12.2 % AuNPs with 2 r>200 nm. UV/Vis spectroscopy revealed the maximum absorbance band of the AuNPs at λ=528 nm. Additionally, scanning transmission electron microscopy (STEM) observations of the smallest AuNPs (2 r<5 nm) revealed atomically resolved coalescence phenomena induced by interaction with the electron beam. Four stages of the particle-growth process were distinguished: 1) movement and rotation of the AuNPs; 2) necking mechanism; 3) orientated attachment at matching facets; 4) reshaping of the AuNPs by surface diffusion. This provided important insight into the formation/synthesis process of the AuNPs.

Novel Approach for Enhanced Scandium and Titanium Leaching Efficiency from Bauxite Residue with Suppressed Silica Gel Formation.

The need of light weight alloys for future transportation industry puts Sc and Ti under a sudden demand. While these metals can bring unique and desired properties to alloys, lack of reliable sources brought forth a supply problem which can be solved by valorization of the secondary resources. Bauxite residue (red mud), with considerable Ti and Sc content, is a promising resource for secure supply of these metals. Due to drawbacks of the direct leaching route from bauxite residue, such as silica gel formation and low selectivity towards these valuable metals, a novel leaching process based on oxidative leaching conditions, aiming more efficient and selective leaching but also considering environmental aspects via lower acid consumption, was investigated in this study. Combination of hydrogen peroxide (H2O2) and sulfuric acid (H2SO4) was utilized as the leaching solution, where various acid concentrations, solid-to-liquid ratios, leaching temperatures and times were examined in a comparative manner. Leaching with 2.5 M H2O2: 2.5 M H2SO4 mixture at 90 °C for 30 min was observed to be the best leaching conditions with suppressed silica gel formation and the highest reported leaching efficiency with high S/L ratio for Sc and Ti; 68% and 91%; respectively.

Size-dependent effects of gold nanoparticles uptake on maturation and antitumor functions of human dendritic cells in vitro.

Gold nanoparticles (GNPs) are claimed as outstanding biomedical tools for cancer diagnostics and photo-thermal therapy, but without enough evidence on their potentially adverse immunological effects. Using a model of human dendritic cells (DCs), we showed that 10 nm- and 50 nm-sized GNPs (GNP10 and GNP50, respectively) were internalized predominantly via dynamin-dependent mechanisms, and they both impaired LPS-induced maturation and allostimulatory capacity of DCs, although the effect of GNP10 was more prominent. However, GNP10 inhibited LPS-induced production of IL-12p70 by DCs, and potentiated their Th2 polarization capacity, while GNP50 promoted Th17 polarization. Such effects of GNP10 correlated with a stronger inhibition of LPS-induced changes in Ca2+ oscillations, their higher number per DC, and more frequent extra-endosomal localization, as judged by live-cell imaging, proton, and electron microscopy, respectively. Even when released from heat-killed necrotic HEp-2 cells, GNP10 inhibited the necrotic tumor cell-induced maturation and functions of DCs, potentiated their Th2/Th17 polarization capacity, and thus, impaired the DCs' capacity to induce T cell-mediated anti-tumor cytotoxicity in vitro. Therefore, GNP10 could potentially induce more adverse DC-mediated immunological effects, compared to GNP50.

Clinical ethics and patient advocacy: the power of communication in health care.

In recent years, the rights of patients have assumed a more pivotal role in international discussion. Stricter laws on the protection of patients place greater priority on the perspective and the status of patients. The purpose of this study is to emphasize ethical aspects in communication, the role of patient advocates as contacts for the concerns and suggestions of patients, and how many problems of ethics disappear when communication is highlighted. We reviewed 680 documented cases of consultation in a 10-year period of patient advocates' activity at a big German university hospital with 1,300 beds. On the basis of this extensive material, the article will focus on the intersection of the advocate's work with the problems of patients in hospitals. Deficits in the level of communication between health care professionals and patients were frequently uncovered. Patients primarily complain about the lack of dialogue and empathy. Middle-aged patients consulted the patients' advocate disproportionately more often. Measured against this baseline, the group of 65 and older complained less frequently. Besides complaints the advocate was asked in more than one-third of all cases for information about medical matters, hospital regulations or administrative problems. Patients obviously see the advocate as a well-connected and ideally unbiased contact person for uncertainties concerning their malady or a potential stay in hospital. Those seeking help often set hope in the information given by the voluntary patient representative. It should be highly recommended for every German hospital to establish the position of a patient advocate. Furthermore, patients can profit from regular exchange between the advocate and the Ethics Committee, also, to help ensure that their rights are taken into account and implemented in an ethically desirable context.

Comparative analyses of Purkinje cell gene expression profiles reveal shared molecular abnormalities in models of different polyglutamine diseases.

Polyglutamine (PolyQ) diseases have common features that include progressive selective neurodegeneration and the formation of protein aggregates. There is growing evidence to suggest that critical nuclear events lead to transcriptional alterations in PolyQ diseases such as spinocerebellar ataxia type 7 (SCA7) and Huntington's disease (HD), conditions which share a cerebellar degenerative phenotype. Taking advantage of laser capture microdissection technique, we compared the Purkinje cell (PC) gene expression profiles of two transgenic polyQ mouse models (HD: R6/2; SCA7: P7E) by microarray analysis that was validated by real time quantitative PCR. A large number of transcriptional alterations were detected in the R6/2 transgenic model of HD. Similar decreases in the same mRNAs, such as phospholipase C, ß 3, purkinje cell protein 2 (Pcp2) and aldolase C, were found in both models. A decrease in aldolase C and phospholipase C, ß 3, may lead to an increase in the vulnerability of PCs to excitotoxic events. Furthermore, downregulation of mRNAs mediated by the Pcp2-promoter is common in both models. Thus, our data reveal shared molecular abnormalities in different polyQ disorders.

Immunomodulatory properties of nanoparticles obtained by ultrasonic spray pirolysis from gold scrap.

We prepared 5 different fractions of nanoparticles from the gold scrap, by using a new technology, Ultrasonic Spray Pirolysis (USP). The aim of this study was to characterize the microstructure and cytotoxicity of the nanoparticles along with their immunomodulatory properties, using Concanavaline A (ConA)-treated rat splenocytes as a model of activated immune cells. Fractions 1 and 2, composed of pure gold nanoparticles, although non-cytotoxic, reduced cellular proliferation. Fraction 2, containing particles smaller in size and lesser agglomerated than fraction 1, up- and down-regulated the production of IL-2 and IL-10, respectively, by activated splenocytes. Fraction 3, containing nanoparticles composed of Au and up to 3 at.% Cu, was non-cytotoxic, but reduced IL-2 production and cell proliferation. Fractions 4 and 5, contaminated with alloying elements from the gold scrap, were cytotoxic. The extent of cytotoxicity and subsequent reduction of cytokine production, as well as the mode of cell death, depended on their composition. In conclusion, we showed that USP enables the synthesis of gold nanoparticles, which could be suitable for various biological applications, and that ConA-treated splenocytes represent a reliable model for fast and accurate evaluation of the immunotoxicological profiles of these particles. However, it is necessary to improve this technology and investigate further some of the immunomodulatory mechanisms using more specific immunological tests.