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Calcium sulfoaluminate (CSA) cements are a promising alternative to Portland clinker, however, a thorough understanding of their properties is needed for their broader use in the industry. One of the topics that requires a good understanding is the effect of the w/c ratio on the properties of CSA cements. To this end, the aim of this paper was to provide research into the effects of a w/c ratio in the range of 0.45-0.6 on the properties of fresh and hardened CSA pastes and mortars. For fresh mortars, consistency and setting time, as well as plastic shrinkage tests, were conducted, and were complemented by hydration heat tests, carried out on pastes. For hardened mortars, tests of compressive and flexural strength and dry shrinkage, as well as SEM photography, were conducted. It was found that, regardless of a higher hydration rate, the increase in w/c ratio decreased flexural and compressive strength, as well as shrinkage, while increasing consistency, setting time, and hydration heat. Also observed was a significant decrease in strength between 3 and 7 days of curing in mortars with a high w/c ratio. It can be concluded that, regardless of the hydration rate, low w/c ratios in CSA mortars provide better properties than high w/c ratios.
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This research paper is the result of observations made during tests according to various standards carried out on behalf of industry. The article presents diffusion coefficient values calculated according to the thermodynamic migration model for twenty different concrete mixes and some selected mixes of the codified approaches known as ASTM 1202, NT BUILD 443, NT BUILD 492, ASTM 1556. The method used here, according to the thermodynamic model of migration, allows determination of the value of the diffusion coefficient after short studies of the migration of chloride ions into concrete and was described in earlier works by one of the authors. Unfortunately, when using standard methods, the values of diffusion coefficients differ significantly from each other. In each concrete, diffusion tests were carried out in the conditions of long-term natural diffusion to verify the values determined by standard methods and according to the thermodynamic model of migration. The analysis conducted for this research paper reveals that the chloride permeability test method according to the standard ASTM C1202-97 has an almost 2.8-fold greater dispersion of the obtained results compared to the thermodynamic model of migration. It was observed that the standard NT BUILD 492 has a 3.8-fold dispersion of results compared to the method with the thermodynamic model of migration. The most time-consuming method is the standard method NT BUILD 443. The largest 3.5-fold dispersion of values concerning the reference value are observed in that method. Moreover, a method based on a thermodynamic migration model seems to be the best option of all analyzed methods. It is a quite quick, but laborious, method that should be tested for a larger number of concrete mixes. A great advantage of this method is that it is promising for a wide range of concrete mixtures, both plain concrete and concrete with various additives and admixtures, as well as high-performance concrete.
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This study extends the development of concretes with metallurgical sludge waste (MSW) by determining the effect of superplasticizers and air entrainment admixture (AEA). The MSW is a very fine powdery material, and in this case, it was used as a partial replacement of fine aggregate in the mixture. The reference ordinary concrete mixtures without MSW were created for evaluation. The results of concrete density, compressive strength, electrical resistivity, and rapid chloride permeability were obtained and some of them were measured continuously to determine the influence of the chemical admixtures on these characteristics over time. It was found that in general, the MSW substitution slightly lowers the mechanical and durability parameters, but MSW in combination with the chemical admixtures improves the compressive strength in comparison to the reference concrete with the addition of AEA.
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This article presents research on selected physical and mechanical properties of cement-based plasters and masonry mortars with consistency-improving additives, namely, traditional hydrated lime and a plasticizing and aerating mixture (APA), which, in practice, is often considered to be a lime substitute. Comparative analysis of the properties of mortars with alternative additives-lime or APA-was carried out, taking into consideration possible effects of cement, as two types of Portland cement were used for the research. For fresh mortar, mixture consistency, air content, resistance to segregation, and water retention were determined. Tests on hardened mortars included tests of porosity and impermeability, depth of penetration of water under pressure, drying shrinkage, as well as compressive and bending strength, modulus of elasticity, and adhesion of mortars to the base. In addition, research has shown that cement-lime mortars and cement mortars with APA admixture of similar consistency in the fresh state are characterized by significantly different properties. The results show, in most of the features analyzed, more favorable properties of mortars with the use of traditional lime. For shrinkage only, the use of admixture turned out to be more advantageous.
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The type of test ingredients used for obtaining self-compacting high-performance concrete (HPSCC) has been carefully selected to be universal. For this purpose, an extensive statistical analysis of the obtained results of the literature research was carried out. Then, universal and adapted to the typical range, highly fit statistical models are presented that can support the HPSCC design process for achieving high strength. For this purpose, a broad plan of statistical research was used, namely multivariate selection of sidereal points, which allowed the use of as many as five variable factors at three levels of variability. The sidereal points were equal to the respective minimum and maximum input values. Additionally, based on the analysis of variance (ANOVA) for factorial systems with the interaction of the obtained test results, the significance of the impact of the tested material factors on the compressive strength of the HPSCC tested was determined.
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This paper presents the results of research into the heat of hydration and activation energy of calcium sulphoaluminate (CSA) cement in terms of the dependence on curing temperature and water/cement ratio. Cement pastes with water/cement ratios in the range of 0.3-0.6 were tested by isothermal calorimetry at 20 °C, 35 °C and 50 °C, with the evolved hydration heat and its rate monitored for 168 h from mixing water with cement. Reference pastes with ordinary Portland cement (OPC) were also tested in the same range. The apparent activation energy of CSA and OPC was determined based on the results of the measurements. CSA pastes exhibited complex thermal behaviour that differed significantly from the thermal behaviour of ordinary Portland cement. The results show that both the w/c ratio and elevated temperature have a meaningful effect on the heat emission and the hydration process of CSA cement pastes. The determined apparent activation energy of CSA revealed its substantial variability and dependence, both on the w/c ratio and the curing temperature.
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Radiation-shielding concrete has been analyzed by several methods of destructive and non-destructive testing (NDT). Concretes made of crushed basalt, magnetite, serpentinite, and two different types of cement (Portland cement CEM I and slag cement CEM III/A) were studied. In this study, we analyzed concrete columns with a height of 1200 mm and a cross-section of 200 × 200 mm2. The top and bottom of the column were analyzed using data from compressive strength, dynamic modulus of elasticity, water penetration, and diffusion coefficients derived from the electrical resistivity test. This article presents the properties of fresh concrete and concrete after two years of setting. It was determined how the different ratios of basalt, magnetite, and serpentinite affect the individual measured parameters. Furthermore, correlation relations between individual resulting values were analyzed. It was observed that compressive strength generally does not correlate with other results. The diffusion coefficient correlated well with density and water penetration. Little or no correlation was observed in the diffusion coefficient with compressive strength and modulus of elasticity. The results of the study make it possible to refine the testing of heavy concretes in terms of electrical resistivity, and point to the possible use of NDT methods. The results also show which composition of heavy concrete is better in terms of effective diffusivity.
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High-fluidity and self-compacting concrete (SCC) mixes were developed using special aggregates for radiation-shielding concrete. The special aggregates comprised heavyweight and hydrous aggregates (crushed magnetite, crushed serpentine, and their mixtures), which were selected to provide an enhanced attenuation of gamma and neutron radiation, respectively. For the mixed concrete design with a bulk density of up to 3570 kg/m3, two cement types were used: Portland cement CEM I and slag cement CEM III/A. The basic properties of the fresh self-compacting concrete were evaluated and the lateral formwork pressure exerted by the freshly mixed self-compacting concrete was measured and analyzed. An original test setup was developed for the determination of the lateral pressure on the square column formwork with pressure measurements carried out using six strain gauge pressure transducers, which was adequate for heavyweight concrete mixture testing. Self-compacting concrete mixtures containing a magnetite aggregate or blends of serpentine and magnetite aggregates with a slump flow of at least 550 mm were developed. The lateral pressure on the formwork was directly proportional to the density of the self-compacting heavyweight concrete mixes. The maximum values of the lateral pressure recorded in the test at a casting speed of 1.5 m/h did not exceed 27 kPa and 55% of hydrostatic pressure. Concrete mixtures with basalt, magnetite, and magnetite/serpentine blended aggregates were found to develop sufficient shear strength for proper stability during casting.
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The utilization of metallurgical sludge waste as a 10-30 % replacement of natural sand has been investigated in this paper for its effect on the initial setting time and hydration heat evolution of cement and the mechanical properties of mortars. The results revealed that the addition of metallurgical sludge waste increased the water demand by up to 30 %, delayed the initial setting time by 3 h for 10 %, to over 25 h for 30 % sand replacement, decreased the hydration heat evolution rate by 30 % for 30 % sand replacement, and negatively affected the mortars' mechanical properties from 5 to 40 % for 20 % sand replacement, and from 30 to 50 % for 30 % sand replacement. For 10 % of sand replacement compressive strength was similar to the reference mortar. In order to obtain a shorter initial setting time, decrease the shrinkage and accelerate hydration heat evolution, part of the Portland cement (CEM I) was replaced by calcium sulphoaluminate cement (CSA). It was found that this method was effective for 20-30 % of CEM I replacement by 10 % of CSA and 10-30 % of CEM I replacement by 20-30 % of CSA in the case of setting acceleration, and for 10 % replacement in case of hydration heat evolution.
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Due to the rational shaping of the environment and the management of environmental resources in accordance with the principle of sustainable development, calcareous fly ash (CFA)-high-calcium as a by-product of lignite combustion-is a valuable addition to concrete. This additive, however, due to its high-water demand lowers the workability of the concrete mix, which is a problem, especially in the first 90 min after mixing the components of the mix. In order to meet this challenge, plasticizers (P) and superplasticizers (SP) for concrete are used with various effects which are designed to reduce the yield value and plastic viscosity. To check the technical efficiency of admixtures P and SP with different chemical bases, the main objective of this research was to investigate the influence of raw and ground CFA on the rheological properties and other side effects of admixtures, such as the amount of air in the mixture and the amount of heat of hydration. The use of P, particularly SP, effectively improves the workability of the mortar containing CFA, especially ground CFA. With these admixtures, it is possible to obtain mortars containing ground CFA with similar rheological properties to mortars without its addition. To obtain a specific workability of mortar with CFA, it is usually necessary to introduce a higher dose of P or SP than used for mortars without CFA. The presence of raw CFA does not alter the effectiveness of P and strongly reduces the effectiveness of SP. The reduced effectiveness of SP manifests primarily as a high workability lost. The presence of ground CFA does not change the effectiveness of P (or is higher). The effectiveness of the superplasticizer SNF (with a chemical base of naphthalene sulfonate) and PE (with a chemical base of polycarboxylate ether) is slightly lower or does not change. The effectiveness of the superplasticizer SMF (with a chemical base of melamine sulfonates) is significantly lower. We found that the presence of ash affects the efficiency of P and SP, while processing via the grinding of ash makes the effect negligible. These results are novel in both their cognitive and practical aspects.
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Sand has been considered to be something of an immeasurable quantity. There are many indications that this view is no longer valid and that the limiting of natural aggregates usage is doubly justified. Firstly, the extraction of natural aggregates is expensive and has a huge impact on the environment. The main issues in sand and gravel mining are the large areas that are affected, ground water level changes, illegal mining, unsuitability of desert and marine sand, and costs of transport. Secondly, metallurgical waste can be used as a substitute for natural aggregates. This is doubly beneficial-the waste is recycled and the use of natural aggregates is reduced. Waste is stored in landfills that take up large areas and there is also the possibility of ground and groundwater pollution by hazardous compounds. The research presented in this article focuses on the technological conditions of using metallurgical waste in its original form and as a component of recycled concrete aggregate (RCA). The use of metallurgical sludge waste or crushed or round RCA to produce concrete deteriorates the consistency and does not significantly affect the air content and density of the concrete mix. RCA lowers the density of hardened concrete. Metallurgical sludge waste or RCA usage adversely affect the absorbability and permeability of concrete. Concrete containing metallurgical sludge waste is of higher compressive strength after 7 and 28 days, with up to 60% of waste as a sand replacement. RCA concrete achieved higher compressive strength also.
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The article presented the analysis of the impact that various kinds of technological inaccuracies have on the properties of fresh masonry mortars and plasters. Analyzed were the inaccuracies in dosing of mortar components, namely, water, lime, and air-entraining plasticizing admixture (APA) (±10% of mass), and the effect of variable technological conditions, namely, different mixing intensity (fast, slow, normal) and temperature (5 °C, 20 °C, and 35 °C) during first 72 h after mixing. The impact of differences in the properties of cement and aerial (hydrated) lime originating from different manufacturers was also analyzed. The impact of these factors was determined for consistency, density, air content, compressive, and flexural strength. The sensitivity to changes in the analyzed properties was determined by the coefficient of variation. Changes in the dosing of constituents, mixing speed, and temperature adversely affected strength properties. For mortars with APA, these changes exceeded 20% and reached 40%. The greatest impact was evident in the consistency, especially with an excess of APA, where changes ranged from 6% to 80%. The results showed greater resistance of cement-lime mortars to changing selected technological conditions and errors in measuring the amount of ingredients than mortars with air-entraining plasticizing admixture (APA).
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One of the main by-products of brown coal burning is calcareous fly ash (CFA). Apart from other applications, it is used as a main component of cement, or as an active mineral additive to concrete. The present study involves the impact of the raw and processed calcareous fly ash (CFA) on the changes of rheological properties of mortars. The said impact was determined by using the coefficient of variation (CV) given in percentage. CFA samples collected from various sources were subjected to testing. The samples were collected from two electrofilters of blocks with boilers of different combustion parameters and from the retention tanks of the CFA sales department (CFA T) in which CFAs from various boilers are mixed. It has been demonstrated that the degree of the impact of CFA addition on the rheological properties of mortars depends on the source of this addition and on bulk density. The present work demonstrates the negative impact of raw CFA on mortar workability, and hence it is questionable to support its use in concrete technology.
