A study on the fabrication of metal microneedle array electrodes for ECG detection based on low melting point Bi-In-Sn alloys.

This study describes the fabrication and characteristics of microneedle array electrodes (MAEs) using Bismuth-Indium-Tin (Bi-In-Sn) alloys. The MAEs consist of 57 pyramid-shaped needles measuring 340 µm wide and 800 µm high. The fabrication process involved micromolding the alloys in a vacuum environment. Physical tests demonstrated that Bi-In-Sn MAEs have good mechanical strength, indicating their suitability for successful skin penetration. The electrode-skin interface impedance test confirmed that Bi-In-Sn MAEs successfully penetrated the skin. Impedance measurements revealed the importance of insulating the microneedle electrodes for optimal electrical performance, and a UV-curable Polyurethane Acrylate coating was applied to enhance insulation. Electrocardiogram measurements using the Bi-In-Sn MAEs demonstrated performance comparable to that of traditional Ag/AgCl electrodes, which shows promise for accurate data collection. Overall, the study demonstrates successful, minimally-invasive skin insertion, improved electrical insulation, and potential applications of Bi-In-Sn microneedle array. These findings contribute to advancements in microneedle technology for biomedical applications.

Fabrication of a Flexible Photodetector Based on a Liquid Eutectic Gallium Indium.

A fluidic gallium-based liquid metal (LM) is an interesting material for producing flexible and stretchable electronics. A simple and reliable method developed to facilitate the fabrication of a photodetector based on an LM is presented. A large and thin conductive eutectic gallium indium (EGaIn) film can be fabricated with compressed EGaIn microdroplets. A solution of LM microdroplets can be synthesized by ultrasonication after mixing with EGaIn and ethanol and then dried on a PDMS substrate. In this study, a conductive LM film was obtained after pressing with another substrate. The film was sufficiently conductive and stretchable, and its electrical conductivity was 2.2 × 106 S/m. The thin film was patterned by a fiber laser marker, and the minimum line width of the pattern was approximately 20 µm. Using a sticky PDMS film, a Ga2O3 photo-responsive layer was exfoliated from the fabricated LM film. With the patterned LM electrode and the transparent photo-responsive film, a flexible photodetector was fabricated, which yielded photo-response-current ratios of 30.3%, 14.7%, and 16.1% under 254 nm ultraviolet, 365 nm ultraviolet, and visible light, respectively.