RESUMEN
This study explores the role of porosity in the impact deposition of a ceramic-reinforced metal-matrix (i.e., Al/B4C) composite coating fabricated via cold spraying. The Johnson-Holmquist-Beissel constitutive law and the modified Gurson-Tvergaard-Needleman model were used to describe the high strain-rate behavior of the boron carbide and the aluminum metal matrix during impact deposition, respectively. Within a finite element model framework, the Arbitrary Lagrangian-Eulerian technique is implemented to explore the roles of reinforcement particle size and velocity, and pore size and depth in particle retention by examining the post-impact crater morphology, penetration depth, and localized plastic deformation of the aluminum substrate. Results reveal that some degree of matrix porosity may improve particle retention. In particular, porosity near the surface facilitates particle retention at lower impact velocities, while kinetic energy dominates particle retention at higher deposition velocities. Altogether, these results provide insights into the effect of deposition variables (i.e., particle size, impact velocity, pore size, and pore depth) on particle retention that improves coating quality.
RESUMEN
Crack initiation and propagation as well as abrupt occurrence of twinning are challenging fracture problems where the transient phase-field approach is proven to be useful. Early-stage twinning growth and interactions are in focus herein for a magnesium single crystal at the nanometer length-scale. We demonstrate a basic methodology in order to determine the mobility parameter that steers the kinetics of phase-field propagation. The concept is to use already existing molecular dynamics simulations and analytical solutions in order to set the mobility parameter correctly. In this way, we exercise the model for gaining new insights into growth of twin morphologies, temporally-evolving spatial distribution of the shear stress field in the vicinity of the nanotwin, multi-twin, and twin-defect interactions. Overall, this research addresses gaps in our fundamental understanding of twin growth, while providing motivation for future discoveries in twin evolution and their effect on next-generation material performance and design.
RESUMEN
There is a great interest in various branches of the advanced materials industry for the development of novel methods (and improvements to existing ones) for the deposition of conformal ultrathin metallic films. In most of these applications, like enhanced solar absorbers and microelectronics, achieving the capacity to deposit a conformal thin film on a three-dimensional structure is an important condition. Plasma-enhanced atomic layer deposition (ALD) is known for its potential for growth of conformal thin films with a precise control over the thickness and its capability for deposition at relatively low temperatures (below 500 °C). This study evaluates the potential of plasma-enhanced ALD for growth of conformal nickel thin films, using bis(ethylcyclopentadienyl)nickel and nitrogen/hydrogen plasma as precursors. A comprehensive analysis of the structure, composition, and physical properties of the films was performed. The results indicate that conformal nickel films with low levels of impurity were successfully deposited on sapphire. The films had a roughness of Ra = 1.5 nm and were seen to be under strain. The deposited nickel had a hexagonal crystal structure, with a random in-plane orientation of the grains, while the grains had their c-axes oriented along the normal to the interface. These results pave the way for conformal low-temperature deposition of high-quality nickel thin films on three-dimensional structures.