Performance Comparison between Densified and Undensified Silica Fume in Ultra-High Performance Fiber-Reinforced Concrete.

Silica fume (SF) is a key ingredient in the production of ultra-high performance fiber-reinforced concrete (UHPFRC). The use of undensified SF may have an advantage in the dispersion efficiency inside cement-based materials, but it also carries a practical burden such as high material costs and fine dust generation in the workplace. This study reports that a high strength of 200 MPa can be achieved by using densified SF in UHPFRC with Portland limestone cement. Additionally, it was experimentally confirmed that there was no difference between densified and undensified SFs in terms of workability, compressive and flexural tensile strengths, and hydration reaction of the concrete, regardless of heat treatment, because of a unique mix proportion as well as mixing method for dispersing agglomerated SF particles. It was experimentally validated that the densified SF can be used for both precast and field casting UHPFRCs with economic and practical benefits and without negative effects on the material performance of the UHPFRC.

Influence of Effective Water-to-Cement Ratios on Internal Damage and Salt Scaling of Concrete with Superabsorbent Polymer.

Superabsorbent polymer (SAP) is attracting attention as a water-entraining admixture that reduces shrinkage or heals cracks in concrete. Cross-linked sodium polyacrylate SAPs, which are the most widely produced SAPs in the global market, are applicable as concrete admixtures. However, there have been contradictory results on the freeze-thaw resistance of concrete with SAPs. This study aims to clarify these results considering the water absorption behavior of SAPs in hardened concrete when effective water-to-cement ratios are different. Firstly, the absorbencies of one kind of cross-linked sodium polyacrylate SAP (SAP_SP) in pore solution and fresh mortar were measured by a tea bag test and flow test, respectively. Pore size distribution, capillary water absorption, and deformation during freeze-thaw cycles were analyzed for mortar samples with varying SAP_SP dosages. In the main tests, concrete samples with three different SAP_SPs/cement ratios (0.1%, 0.2%, and 0.3%) and a reference sample were prepared, and internal damage and salt scaling were measured under freeze-thaw cycles. Because SAP_SP absorbs water in fresh mixtures, additional water was added to the mixture considering the water absorbency of the SAP_SP. It was found that the used SAP_SPs prematurely release their stored water so the effective water-to-cement ratio was increased when a larger amount of SAP_SP was used. The higher effective water-to-cement ratio caused more internal damage and salt scaling due to the weaker cementitious matrix. In addition, mortar samples with a high SAP_SP content show a larger absorption of capillary water than the reference sample. The result can be interpreted by an observation that SAP_SP in air voids absorbs water and expands to relatively large capillary pores or neighbor air voids during the capillary water absorption process.

Microstructural Investigation of Heat-Treated Ultra-High Performance Concrete for Optimum Production.

For optimum production of ultra-high performance concrete (UHPC), the material and microstructural properties of UHPC cured under various heat treatment (HT) conditions are studied. The effects of HT temperature and duration on the hydration reaction, microstructure, and mechanical properties of UHPC are investigated. Increasing HT temperature accelerates both cement hydration and pozzolanic reaction, but the latter is more significantly affected. This accelerated pozzolanic reaction in UHPC clearly enhances compressive strength. However, strength after the HT becomes stable as most of the hydration finishes during the HT period. Particularly, it was concluded that the mechanical benefit of the increased temperature and duration on the 28 day-strength is not noticeable when the HT temperature is above 60 °C (with a 48 h duration) or the HT duration is longer than 12 h (with 90 °C temperature). On the other hand, even with a minimal HT condition such as 1 day at 60 °C or 12 h at 90 °C, outstanding compressive strength of 179 MPa and flexural tensile strength of 49 MPa are achieved at 28 days. Microstructural investigation conducted herein suggests that portlandite content can be a good indicator for the mechanical performance of UHPC regardless of its HT curing conditions. These findings can contribute to reducing manufacturing energy consumption, cost, and environmental impact in the production of UHPC and be helpful for practitioners to better understand the effect of HT on UHPC and optimize its production.

Acceleration of Intended Pozzolanic Reaction under Initial Thermal Treatment for Developing Cementless Fly Ash Based Mortar.

Without using strong alkaline solution or ordinary Portland cement, a new structural binder consisting of fly ash and hydrated lime was hardened through an intensified pozzolanic reaction. The main experimental variables are the addition of silica fume and initial thermal treatment (60 °C for 3 days). A series of experiments consisting of mechanical testing (compressive and flexural strength, modulus of elasticity), X-ray diffraction, and measurements of the heat of hydration, pore structure, and shrinkage were conducted. These tests show that this new fly ash-based mortar has a compressive strength of 15 MPa at 91 days without any silica fume addition or initial thermal treatment. The strength increased to over 50 MPa based on the acceleration of the intensified pozzolanic reaction from the silica fume addition and initial thermal treatment. This is explained by a significant synergistic effect induced by the silica fume. It intensifies the pozzolanic reaction under thermal treatment and provides a space filling effect. This improved material performance can open a new pathway to utilize the industrial by-product of fly ash in cementless construction materials.