Effect of Hygrothermal Ageing on the Mechanical and Fire Properties of a Flame Retardant Flax Fiber/Epoxy Composite.

In engineering applications, natural fiber composites must comply with fire requirements including the use of flame retardant. Furthermore, biocomposites are known to be water sensitive. Whether flame retardants affect the water sensitivity and whether water absorption affects the fire behavior and the mechanical performance of biocomposites are the two main topics addressed in this work. In this study, a flax fiber/epoxy composite flame retardant with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) or aluminum diethyl phosphinate (AlPi) was aged in humid atmosphere or by immersion in water. Water absorption kinetics revealed that DOPO induces an increase in equilibrium water content by approximately a factor of 2 due to its intrinsic hygroscopicity and/or its plasticizing effect on the epoxy matrix. In contrast, AlPi does not significantly change the water sensitivity of the biocomposite. Mechanical testing highlighted that, whatever the FR, the evolution of mechanical properties with ageing is governed by the moisture content. The drop of elastic modulus was attributed to a decrease in fiber rigidity due to plasticization, while the increase in tensile strength was assigned to an increase in fiber/matrix friction due to fiber swelling. As regards flame retardancy, only the highest water contents modified the fire behavior. For the AlPi containing biocomposite, the water release resulted in an increase by 50% of the time to ignition, while for the DOPO flame retardant biocomposite the water release was mainly postponed after ignition.

Impact of PP Impurities on ABS Tensile Properties: Computational Mechanical Modelling Aspects.

Recycling of plastics is hindered by their important variety and strong incompatibility. However, sorting technologies bear costs and meet limits. Very high purities (<2 wt%) are difficult to reach. Yet, such rates may be detrimental to functional properties. In this work, an ABS matrix (major plastic in Waste of Electrical and Electronic Equipments) was filled with 4 wt% of PP to mimic impurities in ABS after recycling. PP-g-MA was introduced in the blend to improve the compatibility. A finite element model was developed from the mechanical behavior of each component. ABS and PP were individually characterized from tensile tests instrumented with photomechanics and their behaviors were modelled through a set of numerical parameters (elasto-visco-plasticity with a Gurson's criterion behavior). Comparison between the determinist model results and the experimental data (strength, volumetric variation) shows that this type of modelling could be a predictive tool in order to anticipate composite mechanical properties and to understand micromechanisms of deformation (damage, cavitation). The main result is that PP introduced at 4 wt% into ABS does not alter the static mechanical properties despite polymers incompatibility. The addition of PP-g-MA modifies the local properties and possibly conduct to a premature breakage of the polymer blend.

Degradation of Styrenic Plastics during Recycling: Accommodation of PP within ABS after WEEE Plastics Imperfect Sorting.

With the development of dark polymers for industrial sorting technologies, economically profitable recycling of plastics from Waste Electrical and Electronical Equipment (WEEE) can be envisaged even in the presence of residual impurities. In ABS extracted from WEEE, PP is expected to be the more detrimental because of its important lack of compatibility. Hence, PP was incorporated to ABS at different rates (2 to 8 wt%) with a twin-screw extruder. PP was shown to exhibit a nodular morphology with an average diameter around 1-2 µm. Tensile properties were importantly diminished beyond 4 wt% but impact resistance was decreased even at 2 wt%. Both properties were strongly reduced as function of the contamination rate. Various potential compatibilizers for the ABS + 4 wt% PP system were evaluated: PPH-g-MA, PPC-g-MA, ABS-g-MA, TPE-g-MA, SEBS and PP-g-SAN. SEBS was found the most promising, leading to diminution of nodule sizes and also acting as an impact modifier. Finally, a Design Of Experiments using the Response Surface Methodology (DOE-RSM) was applied to visualize the impacts and interactions of extrusion temperature and screw speed on impact resistance of compatibilized and uncompatibilized ABS + 4 wt% PP systems. Resilience improvements were obtained for the uncompatibilized system and interactions between extrusion parameters and compatibilizers were noticed.

Shear and Extensional Rheology of Linear and Branched Polybutylene Succinate Blends.

The molecular architecture and rheological behavior of linear and branched polybutylene succinate blends have been investigated using size-exclusion chromatography, small-amplitude oscillatory shear and extensional rheometry, in view of their processing using cast and blown extrusion. Dynamic viscoelastic properties indicate that a higher branched polybutylene succinate amount in the blend increases the relaxation time due to an increased long-chain branching degree. Branched polybutylene succinate exhibits pronounced strain hardening under uniaxial elongation, which is known to improve processability. Under extensional flow, the 50/50 wt % blend exhibits the same behavior as linear polybutylene succinate.

MIR spectral characterization of plastic to enable discrimination in an industrial recycling context: III. Anticipating impacts of ageing on identification.

Ageing of polymers entails important structural changes and degrades their functional properties, particularly their aspect. Since sorting is a primordial step in recycling to achieve acceptable mechanical properties, the use of promising technologies such as MIR-HSI (Mid-Infrared Hyperspectral Imagery), which could overcome black plastics sorting issue, has to take into account the influence of ageing on identification. As ageing strongly impacts spectra, it can create confusion between materials, especially in an automatized scheme. Based on laboratory FTIR-ATR (Fourier-Transform Infrared Attenuated Total Reflection), this work investigates spectral evolutions of natural and accelerated photodegradation of Waste of Electric and Electrical Equipment plastics (WEEE) as PE, PP, HIPS, ABS and PC to help identifying a polymer despite its ageing degree. Oxidation marks were described and retrieved within a stock of about one hundred of real waste samples, then differentiated from other sources of spectral alteration as formulation. Laboratory ageing data were found to be consistent and often more extreme than real waste samples values. Generally, styrenics showed stronger spectral alteration than polyolefins despite their respective aspects. No significant spectral alteration of PC was obtained here or observed in the waste stock. As an important oxidation marker, the carbonyl peak was also found to often enable fast identification through its wavenumber. If well taken in account, ageing should not induce confusion with other polymers, even formulated, as characteristic signals are different. Finally, the different industrial sub-ranges within MIR are not affected at the same degree, possibly influencing a technological choice for industrial sorting.

MIR spectral characterization of plastic to enable discrimination in an industrial recycling context: II. Specific case of polyolefins.

Sorting at industrial scale is required to perform mechanical recycling of plastics in order to obtain properties that could be competitive with virgin polymers. As a matter of fact, the most part of the various types of plastic waste are not miscible and even compatible. Mid-Infrared (MIR) HyperSpectral Imagery (HSI) is viewed as one of the solutions to the problem of black plastic sorting. Many Waste of Electrical and Electronic Equipment (WEEE) plastics are black. Nowadays, these materials are difficult to sort at an industrial scale because the main used pigment to produce this color, carbon black, masks the Near-Infrared (NIR) spectra of polymers, the currently most used technology for acute sorting in industrial conditions. In this study, laboratory Fourier-Transform Infrared (FTIR) in Attenuated Total Reflection mode (ATR) has been used as a theoretical toolbox based on physical chemistry to help building an automated HSI discrimination despite its limited conditions, especially shorter wavelengths ranges. Weaker resolution and very short acquisition times are other HSI limitations. Helping fast and exhaustive laboratory characterizations of polymeric waste stocks is the other goal of this study. This study focusses on polyolefins as they represent the second biggest fraction of WEEE plastics (WEEP) after styrenics and since little quantities mixed to styrenics during mechanical recycling can lead to important decrease in mechanical properties. Twelve references were thus evaluated and compared between each other and with real waste samples to highlight spectral elements, which can enable differentiation. Charts compiling the signals of discussed polymers were built aiming to the same objective.

MIR spectral characterization of plastic to enable discrimination in an industrial recycling context: I. Specific case of styrenic polymers.

One of the major limitations in polymer recycling is their sorting as they are collected in mixes. The majority of polymers are highly incompatible without compatibilizers. For sorting of polymers, high-speed online Near-Infrared (NIR) spectroscopy is nowadays relatively widespread. It is however limited by the use of carbon black as a pigment and UV-stabilizer, which strongly absorbs near-infrared signals. Mid-Infrared (MIR) hyperspectral cameras were recently put on the market. However, their wavelength ranges are smaller and their resolutions are poorer, in comparison with laboratory equipment based on Fourier-Transform Infrared (FTIR). The identification of specific signals of end-of-life polymers for recycling purposes is becoming an important stake since they are very diverse, highly formulated, and more and more used in copolymers and blends, leading to complex waste stocks mainly as WEEE (Waste Electrical and Electronic Equipment). Dark colored plastics are the major part of WEEE, which also contains mainly styrenics (ABS, HIPS and their blends). In addition, styrenics are especially concerned by the need of identification. In this framework, spectral characterizations of ten types of polymers were scrutinized through about eighty pristine and real waste samples. Polymer characteristic signals were aggregated in charts to help rapid and automatized distinction through specific signals, even in limited resolution and frequency ranges.

Glass Ceramic CAD/CAM crowns and severely altered posterior teeth: a three levels study.

For many practitioners, longevity of full glass ceramic crowns in the posterior area, molars and premolars, remains a real challenge. The purpose of this article is to identify and evaluate the parameters that can significantly influence their resistance when preparing a tooth. The analysis proposed in this article relies on interrelated studies conducted at three levels: in vitro (mechanical tests), in silico (finite elements simulations) and in vivo (clinical survival rates). The in vitro and the in silico studies proved that an appropriate variation of the geometric design of the preparations enables to increase up to 80% the mechanical strength of ceramic reconstructions. The in vivo clinical study of CAD/CAM full ceramic crowns was performed in accordance with the principles stated within the in vitro and the in silico studies and provided a 98.97% success rate over a 6 years period. The variations of geometric design parameters for dental preparation allows for reconstructions with a mechanical breaking up to 80% higher than that of a non-appropriate combination. These results are confirmed in clinical practice.

Influence of impurities on the performances of HIPS recycled from Waste Electric and Electronic Equipment (WEEE).

In order to produce a high quality recycled material from real deposits of electric and electronic equipment, the rate of impurities in different blended grades of reclaimed materials has to be reduced. Setting up industrial recycling procedures requires to deal with the main types of polymers presents in WEEE (Waste Electric and Electronic Equipment), particularly High Impact Polystyrene (HIPS) as well as other styrenic polymers such as Acrylonitrile-Butadiene-Styrene (ABS), Polystyrene (PS) but also polyolefin which are present into WEEE deposit as Polypropylene (PP). The production of a substantial quantity of recycled materials implies to improve and master the compatibility of different HIPS grades. The influence of polymeric impurities has to be studied since automatic sorting techniques are not able to remove completely these fractions. Investigation of the influence of minor ABS, PS and PP polymer fractions as impurities has been done on microstructure and mechanical properties of HIPS using environmental scanning electron microscopy (ESEM) in order to determine the maximum tolerated rate for each of them into HIPS after sorting and recycling operations.