RESUMEN
Creep deformation is an important aspect of magnesium phosphate cement (MPC) used as a structural material. In this study, the shrinkage and creep deformation behaviors of three different MPC concretes were observed for 550 days. The mechanical properties, phase composition, pore structure, and microstructure of MPC concretes after shrinkage and creep tests were investigated. The results showed that the shrinkage and creep strains of MPC concretes stabilized in the ranges of -140 to -170 µÎµ and -200 to -240 µÎµ, respectively. The low water-to-binder ratio and the formation of crystalline struvite were responsible for such low deformation. The creep strain had almost no effect on the phase composition; however, it increased the crystal size of struvite and reduced the porosity, especially the volume of pores with diameters <20 nm and >200 nm. The modification of struvite and densification of microstructure led to an improvement in both compressive strength and splitting tensile strength.
RESUMEN
Magnesium phosphate cement (MPC) is a potential inorganic binder for steel coating due to setting and hardening rapidly, and bonding tightly with steel. NH4H2PO4-based MPC as a fire-retardant coating for steel was investigated in this work. MPC coatings were prepared from MPC paste and MPC mortar with expanded vermiculite (EV). The physical-mechanical properties and fireproof performance of MPC coatings were investigated in detail. An infrared thermal imager was employed to collect the temperature distribution and temperature rise with time on the coating samples automatically. The X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses were carried out on the MPC coating after the fireproof test. Re-fire test and corrosion resistance were performed preliminarily on the MPC coating. The results showed that the fireproof performance of MPC coating met the fire protection requirement for steel as long as the thickness of the MPC paste coating was up to 10 mm, while the thickness of MPC mortar coating decreased to 4 mm when adding 40% EV (by mass). Dehydration and decomposition of reacted products in the hardened MPC coating were, to some extent, contributed to the excellent fireproof performance during the fire test. The slight ceramic formation and integration of MPC coating during the fire test would compensate for the decreasing of strength due to the dehydration and decomposition, so that the MPC coating would keep certain fireproof performance when undergoing fire again. MPC is suitable for a fire-retardant coating, while higher tensile bonding strength with steel and potential corrosion resistance on steel, as well as rapid surface drying and hardening can be achieved.
RESUMEN
The early strength of magnesium phosphate cement (MPC) decreases sharply in severe cold environments ≤-10 °C, with the 2 h compressive strength falling to 3.5 MPa at-20 °C. Therefore, it cannot be used as a repair material for emergency repair construction in such environments. In this study, MPC is adapted for use in such cold environments by replacing part of the dead-burned magnesia (M) in the mixture with a small amount of light-burned magnesia (LBM) and introducing dilute phosphoric acid (PA) solution as the mixing water. The heat released by the highly active acid-base reaction of PA and LBM stimulates an MPC reaction. Moreover, the early strength of the MPC significantly improves with the increase in the Mg2+ concentration and the initial reaction temperature of the MPC paste, which enables MPC hardening in severe cold environments. Although the morphology of the reaction products of the MPC is poor and the grain plumpness and size of the struvite crystals are remarkably reduced, the early strength of MPC prepared in the severe cold environment is close to that of MPC prepared under normal temperature. Furthermore, the increases in the early reaction temperature and early strength of magnesium phosphate cement concrete (MPCC) are significantly improved when the PA concentration in the mixing water and the LBM/M ratio are 10% and 4-6% at -10 °C and 20% and 6-8% at -20 °C, respectively. Moreover, self-curing of MPCC can be realized even at -20 °C, at which temperature the 2 h and 24 h compressive strength of MPCC reach 36 MPa and 45 MPa, respectively.
