Mechanical Properties and Mechanism of Geopolymer Cementitious Materials Synergistically Prepared Using Red Mud and Yellow River Sand.

In order to reduce the negative impact on the environment caused by the massive accumulation of red mud (RM) and Yellow River sand (YRS), new alkali-excited granulated blast-furnace slag (GGBS)/RM/YRS (AGRY) geopolymer cementitious materials were prepared by combining RM and YRS with GGBS in different ratios and using sodium silicate as the alkali exciter. The effects of YRS dosage and different curing conditions on the mechanical properties, hydration products, and pore structure of cementitious materials were investigated and analyzed in terms of cost and carbon emissions. The results showed that when the dosage of YRS was 40%, the compressive strength of the prepared AGRY cementitious material could reach 48.8 MPa at 28 d under standard curing, which showed mechanical properties comparable to those of the cementitious material without YRS. The cementitious material has a more compact internal structure, and the combination of RM and YRS promotes the chemical reaction of Al and Si elements and generates the (N, C)-A-S-H gel products, which are the key to the strength enhancement of the cementitious material. In addition, the prepared cementitious material is only 90% of the cement cost for the same strength and has low carbon emission accounting for only 43% of the cement carbon emission. This study not only provides a new way for the resource utilization of RM and YRS, but also contributes an excellent new environmentally friendly material for the construction industry to achieve the goal of low carbon development.

Effects of Hydrostatic Pressure and Cation Type on the Chloride Ion Transport Rate in Marine Concrete: An Experimental Study.

The effect of hydrostatic pressure and cation type on chloride ion transport in marine underwater concrete cannot be ignored. The study of the chloride ion transport behavior of concrete under the effect of hydrostatic pressure and cation type coupling can provide a basis for durability design and the protection of marine concrete. In this work, the chloride ion transport behavior of marine concrete in four common chloride salt solutions under different hydrostatic pressures is studied by a hydrostatic pressure test device developed by the authors. The results show that hydrostatic pressure and its action time significantly influence the chloride ion transport behavior in marine concrete; the higher the hydrostatic pressure of concrete, the faster the chloride ion transport rate. The longer the time, the more chloride ions accumulated in the same position, and the farther the chloride ion transport distance. Cation type has a certain influence on the transport process of chloride ions. Under the same test conditions, the chloride ion transport rate in a divalent cation solution is about 5% higher than that in a monovalent cation solution. The results also show that the chloride ion binding capacity under hydrostatic pressure is only 10~20% of that under natural diffusion. Using the test results, a predictive model of a chloride ion apparent transport coefficient based on the hydrostatic pressure and hydrostatic pressure action time corrected by a cation type influence coefficient is established.

Preparation and Properties of Porous Concrete Based on Geopolymer of Red Mud and Yellow River Sediment.

Red mud (RM) and Yellow River sediment (YRS) are challenging to handle as waste materials. In this study, RM with geopolymer and heavy metal adsorption characteristics was combined with YRS and ground granulated blast furnace slag (GGBS) to develop a porous geopolymer with high strength and high adsorption performance. A geopolymer cementitious material with high strength was prepared using high temperature water bath curing of 90 °C and different dosages of YRS, and a porous geopolymer concrete was further prepared. The compressive strength, fluidity and setting time of geopolymer cementitious materials were tested, and the compressive strength, porosity and permeability of porous geopolymer concrete were also tested. The environmental impact assessment of geopolymer cementitious materials was further conducted. The hydration products and microstructure of geopolymer gel materials were analyzed by XRD, SEM and FT-IR tests. The results show that the addition of YRS can effectively prolong the setting time of the geopolymer cementitious material, and the enhancement rate is as high as 150% compared with the geopolymer cementitious materials without the addition of YRS. An appropriate amount of YRS can improve the compressive strength of the geopolymer cementitious materials, and its early compressive strength can be further improved under the high temperature water bath curing of 90 °C, and the compressive strength at an age of 3 d can be up to 86.7 MPa. Meanwhile, the compressive strength of porous geopolymer concrete at an age of 28 d is up to 28.1 MPa. YRS can participate in geopolymer reactions, and high temperature water bath curing can promote the reaction degree. Curing method and YRS dosages have little effect on the porosity and permeability of the porous geopolymer concrete. The porous geopolymer has a good heavy metal adsorption effect, and the alkaline pH values can be gradually diluted to neutral.

Research on the Performance of Superhydrophobic Cement-Based Materials Based on Composite Hydrophobic Agents.

The utilization of a novel monolithic superhydrophobic cement material effectively prevents water infiltration and enhances the longevity of the material. A method for improving superhydrophobic concrete was investigated with the aim of increasing its strength and reducing its cost by compounding superhydrophobic substances with water repellents. The experimental tests encompassed the assessment of the compressive strength, contact angle, and water absorption of the superhydrophobic cementitious materials. The findings demonstrate that an increase in the dosage of isobutyltriethoxysilane (IBTES) progressively enhances the contact angle of the specimen, but significantly diminishes its compressive strength. The contact angle of SIKS mirrors that of SIS3, with a superior compressive strength that is 68% higher. Moreover, superhydrophobicity directly influences the water absorption of cementitious materials, with a more pronounced superhydrophobic effect leading to a lower water absorption rate. The water absorption of cementitious materials is influenced by the combined effect of porosity and superhydrophobicity. Furthermore, FT-IR tests unveil functional mappings, such as -CH3 which can reduce the surface energy of materials, signifying successful modification with hydrophobic substances.

Study on Synergistic Effect of Xanthan Gum and Sodium Methylsiliconate on Mechanical Strength and Water Stability of Phosphogypsum Road-Based Materials.

To address the issues of low strength, poor water stability, and hazardous substance leaching associated with using phosphogypsum (PG) as a direct road-based material, the traditional approach involves employing inorganic cementing materials to stabilize PG, effectively addressing the problems. This study innovatively utilizes the xanthan gum (XG) and sodium methylsiliconate (SM) as curing agents for PG to solve the above problems. An organic curing agent stabilized PG was prepared by dry mixing XG and PG. The unconfined compressive strength, water stability, and leaching behavior of stabilized PG were investigated, the leaching behavior was characterized by ion leaching concentration, and the mechanisms behind the strength development of stabilized PG were explored by SEM and FTIR. The experimental results indicate that the single incorporation of XG reduced the strength and water stability of stabilized PG, while the single incorporation of SM had a limited effect on strength and water stability. In addition, the dual incorporation of XG and SM significantly improved the strength and water stability of stabilized PG. At the same time, the dual incorporation of XG and SM greatly reduced the leaching of hazardous substances from stabilized PG. These results demonstrate the feasibility of using stabilized PG for road base materials.

Effect of Layered Double Hydroxides on the Deterioration Process of Cement Paste under Sulfate Attack.

This study investigated the effect of layered double hydroxides (LDHs) on the deterioration process of cement paste in the sulfate environment. Cement pastes with the addition of original and calcined LDHs at 2.5 wt.% and 5.0 wt.% of cement were exposed to Na2SO4 solution for 360 days. The macroscopic performance of the cement paste was assessed based on mass variation, porosity, compressive strength, and content of sulfate ions. Furthermore, the microhardness, microstructures, and composition of the degraded pastes were examined using Vickers hardness (HV), mercury intrusion porosimetry (MIP), scanning electron microscope (SEM), X-ray diffraction (XRD), and thermogravimetric analysis (TGA). The results indicate that cement paste incorporated with LDHs can mitigate the corrosion caused by sulfate effectively, especially in the case of calcined LDHs (C-LDHs), which primarily increase the adsorption of sulfate. Compared with the control specimen, the 180 d compressive strength loss ratio of specimens with 2.5 wt.% and 5.0 wt.% of C-LDHs decreased by 63.66% and 80.51%, respectively. Moreover, LDHs can reduce the amount of ettringite crystals, densify the microstructure, and refine the pore structure to mitigate the cement paste's sulfate corrosion significantly. Compared with the control specimen, the 180 d harmful pore volume fraction of specimens laced with 2.5 wt.% and 5.0 wt.% C-LDHs decreased by 43.77% and 54.51%, respectively. In terms of the content of C-LDHs, an optimal content of C-LDHs could ensure the dominant effect of adsorption, while excessive C-LDHs could refine pores. In addition, Vickers hardness has an excellent correlation with compressive strength, which could precisely predict the compressive strength. Moreover, by combining the Vickers hardness distribution and content distribution of sulfate ions, the cross-section of the paste could be classified into four regions to evaluate the deterioration process accurately: the degraded zone, the strengthened zone, the invaded zone, and the intact zone.