Analysis of emission reduction strategies for power boilers in the US pulp and paper industry.

The US pulp and paper (PNP) industry utilizes a variety of fuels to provide energy for process needs, resulting in air emissions of sulfur dioxide (SO2), nitrogen oxides (NOX), particulate matter (PM), and greenhouse gases such as carbon dioxide (CO2). Emissions from this sector have largely declined and continue to decline steadily since the mid-1990s, reflecting changes in fuel types used and their sulfur content, fluctuation in PNP production, increase in the volume of recycling, efficiency gains throughout the sector, and capital investments for compliance with regulations. Because of the above factors, recent market trends favoring the use of natural gas over coal, and more demanding regulatory limits, it is reasonable to expect that air emissions from the sector will continue to decline in the near future. Boilers have been the dominant source of SO2, NOX, PM, and CO2 emissions for the sector. It would, therefore, be of interest to understand how air pollution controls have been applied to date on new, existing, and replaced units, as well as the cost and emission reductions associated with expanding their use throughout the sector. In the work described here, the Universal Industrial Sectors Integrated Solutions (UISIS) model developed by the U.S. Environmental Protection Agency is used to examine the emission reduction potential and cost of controls. This paper briefly characterizes air emissions from boilers operating in the PNP sector and reviews the menu of air pollution control technologies applicable to the sector. Then, after describing the UISIS PNP model, modeling results are presented, in which several illustrative air emission reduction strategies are assessed, including fuel switching, installation of air pollution control equipment, and implementation of energy efficiency measures.

Universal industrial sectors integrated solutions module for the pulp and paper industry.

The U.S. is the world's second-leading producer of pulp and paper products after China. Boilers, recovery furnaces, and lime kilns are the dominant sources of emissions from pulp and paper mills, collectively accounting for more than 99 % of the SO2, almost 96 % of the NOX, and more than 85 % of the particulate matter (PM) emitted to the air from this sector in the U.S. The process of developing industrial strategies for managing emissions can be made efficient, and the resulting strategies more cost-effective, through the application of modeling that accounts for relevant technical, environmental and economic factors. Accordingly, the United States Environmental Protection Agency is developing the Universal Industrial Sectors Integrated Solutions module for the Pulp and Paper Industry (UISIS-PNP). It can be applied to evaluate emissions and economic performance of pulp and paper mills separately under user-defined pollution control strategies. In this paper, we discuss the UISIS-PNP module, the pulp and paper market and associated air emissions from the pulp and paper sector. After illustrating the sector-based multi-product modeling structure, a hypothetical example is presented to show the engineering and economic considerations involved in the emission-reduction modeling of the pulp and paper sector in the U.S.

An assessment of costs and benefits associated with mercury emission reductions from major anthropogenic sources.

Several measures are available for reducing mercury emissions; however, these measures differ with regard to emission control efficiency, cost, and environmental benefits obtained through their implementation. Measures that include the application of technology, such as technology to remove mercury from flue gases in electric power plants, waste incinerators, and smelters, are rather expensive compared with nontechnological measures. In general, dedicated mercury removal is considerably more expensive than a co-benefit strategy, using air pollution control equipment originally designed to limit emissions of criterion pollutants, such as particulate matter, sulfur dioxide, or oxides of nitrogen. Substantial benefits can be achieved globally by introducing mercury emission reduction measures because they reduce human and wildlife exposure to methyl mercury. Although the reduction potential is greatest with the technological measures, technological and nontechnological solutions for mercury emissions and exposure reductions can be carried out in parallel.

Development of a Cl-impregnated activated carbon for entrained-flow capture of elemental mercury.

Efforts to discern the role of an activated carbon's surface functional groups on the adsorption of elemental mercury (Hg0) and mercuric chloride demonstrated that chlorine (Cl) impregnation of a virgin activated carbon using dilute solutions of hydrogen chloride leads to increases (by a factor of 2-3) in fixed-bed capture of these mercury species. A commercially available activated carbon (DARCO FGD, NORITAmericas Inc. [FGD])was Cl-impregnated (Cl-FGD) [5 lb (2.3 kg) per batch] and tested for entrained-flow, short-time-scale capture of Hg0. In an entrained flow reactor, the Cl-FGD was introduced in Hg0-laden flue gases (86 ppb of Hg0) of varied compositions with gas/solid contact times of about 3-4 s, resulting in significant Hg0 removal (80-90%), compared to virgin FGD (10-15%). These levels of Hg0 removal were observed across a wide range of very low carbon-to-mercury weight ratios (1000-5000). Variation of the natural gas combustion flue gas composition, by doping with nitrogen oxides and sulfur dioxide, and the flow reactor temperature (100-200 degrees C) had minimal effects on Hg0 removal bythe Cl-FGD in these carbon-to-mercury weight ratios. These results demonstrate significant enhancement of activated carbon reactivity with minimal treatment and are applicable to combustion facilities equipped with downstream particulate matter removal such as an electrostatic precipitator.

Simultaneous control of Hg0, SO2, and NOx by novel oxidized calcium-based sorbents.

Efforts to develop multipollutant control strategies have demonstrated that adding certain oxidants to different classes of Ca-based sorbents leads to a significant improvement in elemental Hg vapor (Hg0), SO2, and NOx removal from simulated flue gases. In the study presented here, two classes of Ca-based sorbents (hydrated limes and silicate compounds) were investigated. A number of oxidizing additives at different concentrations were used in the Ca-based sorbent production process. The Hg0, SO2, and NOx capture capacities of these oxidant-enriched sorbents were evaluated and compared to those of a commercially available activated carbon in bench-scale, fixed-bed, and fluid-bed systems. Calcium-based sorbents prepared with two oxidants, designated C and M, exhibited Hg0 sorption capacities (approximately 100 microg/g) comparable to that of the activated carbon; they showed far superior SO2 and NOx sorption capacities. Preliminary cost estimates for the process utilizing these novel sorbents indicate potential for substantial lowering of control costs, as compared with other processes currently used or considered for control of Hg0, SO2, and NOx emissions from coal-fired boilers. The implications of these findings toward development of multipollutant control technologies and planned pilot and field evaluations of more promising multipollutant sorbents are summarily discussed.