Plasma Treatment of Large-Area Polymer Substrates for the Enhanced Adhesion of UV-Digital Printing.

UV-digital printing belongs to the commonly used method for custom large-area substrate decoration. Despite low surface energy and adhesion, transparent polymer materials, such as polymethylmethacrylate (PMMA) and polycarbonate (PC), represent an ideal substrate for such purposes. The diffuse coplanar surface barrier discharge (DCSBD) in a novel compact configuration was used for substrate activation to improve ink adhesion to the polymer surface. This industrially applicable version of DCSBD was prepared, tested, and successfully implemented for the UV-digital printing process. Furthermore, wettability and surface free energy measurement, X-ray photoelectron spectroscopy, atomic force, and scanning electron microscopy evaluated the surface chemistry and morphology changes. The changes in the adhesion of the surface and of ink were analyzed by a peel-force and a crosscut test, respectively. A short plasma treatment (1-5 s) enhanced the substrate's properties of PMMA and PC while providing the pre-treatment suitable for further in-line UV-digital printing. Furthermore, we did not observe damage of or significant change in roughness affecting the substrate's initial transparency.

Changes in Surface Characteristics of BOPP Foil after Treatment by Ambient Air Plasma Generated by Coplanar and Volume Dielectric Barrier Discharge.

Biaxially oriented polypropylene (BOPP) is a highly transparent polymer defined by excellent mechanical and barrier properties applicable in the food packaging industry. However, its low surface free energy restricts its use in many industrial processes and needs to be improved. The presented study modifies a BOPP surface using two different atmospheric-pressure plasma sources operating in ambient air and capable of inline processing. The volume dielectric barrier discharge (VDBD) and diffuse coplanar surface barrier discharge (DCSBD) were applied to improve the wettability and adhesion of the 1-10 s treated surface. The changes in morphology and surface chemistry were analyzed by SEM, AFM, WCA/SFE, and XPS, and adhesion was evaluated by a peel force test. Comparing both plasma sources revealed their similar effect on surface wettability and incorporation of polar functional groups. Additionally, higher surface roughness in the case of VDBD treatment contributed to slightly more efficient adhesion in comparison to DCSBD. Although we achieved comparable results for both plasma sources in the term of enhanced surface wettability, degree of oxidation, and stability of induced changes, DCSBD had less effect on the surface deterioration than VDBD, where surface structuring caused an undesirable haze.

Multi-Hollow Surface Dielectric Barrier Discharge for Bacterial Biofilm Decontamination.

The plasma-activated gas is capable of decontaminating surfaces of different materials in remote distances. The effect of plasma-activated water vapor on Staphylococcus epidermidis, methicillin-resistant Staphylococcus aureus, Pseudomonas aeruginosa, and Escherichia coli biofilm contamination was investigated on the polypropylene nonwoven textile surface. The robust and technically simple multi-hollow surface dielectric barrier discharge was used as a low-temperature atmospheric plasma source to activate the water-based medium. The germicidal efficiency of short and long-time exposure to plasma-activated water vapor was evaluated by standard microbiological cultivation and fluorescence analysis using a fluorescence multiwell plate reader. The test was repeated in different distances of the contaminated polypropylene nonwoven sample from the surface of the plasma source. The detection of reactive species in plasma-activated gas flow and condensed activated vapor, and thermal and electrical properties of the used plasma source, were measured. The bacterial biofilm decontamination efficiency increased with the exposure time and the plasma source power input. The log reduction of viable biofilm units decreased with the increasing distance from the dielectric surface.

Cold atmospheric pressure plasma: simple and efficient strategy for preparation of poly(2-oxazoline)-based coatings designed for biomedical applications.

Poly(2-oxazolines) (POx) are an attractive material of choice for biocompatible and bioactive coatings in medical applications. To prepare POx coatings, the plasma polymerization represents a fast and facile approach that is surface-independent. However, unfavorable factors of this method such as using the low-pressure regimes and noble gases, or poor control over the resulting surface chemistry limit its utilization. Here, we propose to overcome these drawbacks by using well-defined POx-based copolymers prepared by living cationic polymerization as a starting material. Chemically inert polytetrafluoroethylene (PTFE) is selected as a substrate due to its beneficial features for medical applications. The deposited POx layer is additionally post-treated by non-equilibrium plasma generated at atmospheric pressure. For this purpose, diffuse coplanar surface barrier discharge (DCSBD) is used as a source of "cold" homogeneous plasma, as it is operating at atmospheric pressure even in ambient air. Prepared POx coatings possess hydrophilic nature with an achieved water contact angle of 60°, which is noticeably lower in comparison to the initial value of 106° for raw PTFE. Moreover, the increased fibroblasts adhesion in comparison to raw PTFE is achieved, and the physical and biological properties of the POx-modified surfaces remain stable for 30 days.

Comparison of Adhesive Properties of Polyurethane Adhesive System and Wood-plastic Composites with Different Polymers after Mechanical, Chemical and Physical Surface Treatment.

The cost of most primary materials is increasing, therefore, finding innovative solutions for the re-use of residual waste has become a topic discussed more intensely in recent years. WPCs certainly meet some of these demands. The presented study is focused on an experimental analysis of the effect of surface treatment on the adhesive properties of selected WPCs. Bonding of polymer-based materials is a rather complicated phenomenon and modification of the bonded area in order to improve the adhesive properties is required. Two traditional types of surface treatments and one entirely new approach have been used: mechanical with sandpaper, chemical with 10 wt % NaOH solution and physical modification of the surface by means of a MHSDBD plasma source. For comparison purposes, two high-density polyethylene based products and one polyvinyl-chloride based product with different component ratios were tested. A bonded joint was made using a moisture-curing permanently elastic one-component polyurethane pre-polymer adhesive. Standardized tensile and shear test methods were performed after surface treatment. All tested surface treatments resulted in an improvement of adhesive properties and an increase in bond strength, however, the MHSDBD plasma treatment was proven to be a more suitable surface modification for all selected WPCs.

Fast and Low-Temperature (70 °C) Mineralization of Inkjet Printed Mesoporous TiO2 Photoanodes Using Ambient Air Plasma.

Hybrid mesoporous titania/silica electron-generating and transporting layers were prepared using wet-coating with a dispersion consisting of prefabricated titania nanoparticles and a methyl-silica binder. Titania/methyl-silica wet layers were deposited by inkjet printing and further mineralized by low-temperature atmospheric-pressure air plasma using diffuse coplanar surface barrier discharge (DCSBD) to form a titania/silica hybrid nanocomposite coating. Morphological analysis performed by scanning electron microscopy revealed no damage to the titania nanoparticles and chemical analysis performed by X-ray photoelectron spectroscopy disclosed a rapid decrease in carbon and increase in oxygen, indicating the oxidation effect of the plasma. The coatings were further electrochemically investigated with linear sweep voltammetry and chronoamperometry. The magnitude of photocurrent and photocatalytic activity were found to increase significantly with the plasma exposure on the order of 10s of seconds. The results obtained demonstrate the potential of DCSBD ambient air plasma for fast and low-temperature mineralization of titania mesoporous coatings.

GAGG:ce single crystalline films: New perspective scintillators for electron detection in SEM.

Single crystal scintillators are frequently used for electron detection in scanning electron microscopy (SEM). We report gadolinium aluminum gallium garnet (GAGG:Ce) single crystalline films as a new perspective scintillators for the SEM. For the first time, the epitaxial garnet films were used in a practical application: the GAGG:Ce scintillator was incorporated into a SEM scintillation electron detector and it showed improved image quality. In order to prove the GAGG:Ce quality accurately, the scintillation properties were examined using electron beam excitation and compared with frequently used scintillators in the SEM. The results demonstrate excellent emission efficiency of the GAGG:Ce single crystalline films together with their very fast scintillation decay useful for demanding SEM applications.