Lab- and pilot-scale wet scrubber study on the redox-mediated simultaneous removal of NOx and SO2 using a CaCO3-based slurry with KI as a redox catalyst.

This study presents a novel approach that integrates ozone-driven chemical oxidation to convert NO into soluble NO2, followed by the simultaneous absorption of NO2 and SO2 into a CaCO3-based slurry using the redox catalyst potassium iodide (KI). Using cyclic voltammetry, we demonstrate the redox properties of the I2/2I- couple, which facilitates NO2 reduction into soluble NO2- and catalyst regeneration through sulfite (SO32-)-driven reduction, thus establishing a closed catalytic cycle within the components of flue gas. In lab-scale wet-scrubbing tests, we explore the effect of various operational parameters (i.e., KI concentration, pH, and SO2 concentration), with a 15 h stability test demonstrating >60% NOx and >99% SO2 removal efficiency when the pH is controlled between 7.5 and 8.5. A successful pilot-scale implementation conducted at an inlet flow rate of 1000 m3 h-1 further confirmed the reproducibility of the proposed redox-catalytic cycle. Our study offers a cost-effective, sustainable, and scalable solution for effectively mitigating NOx and SO2 emissions at low temperatures.

Development of Maximum Residual Stress Prediction Technique for Shot-Peened Specimen Using Rayleigh Wave Dispersion Data Based on Convolutional Neural Network.

Shot peening is a surface treatment process that improves the fatigue life of a material and suppresses cracks by generating residual stress on the surface. The injected small shots create a compressive residual stress layer on the material's surface. Maximum compressive residual stress occurs at a certain depth, and tensile residual stress gradually occurs as the depth increases. This process is primarily used for nickel-based superalloy steel materials in certain environments, such as the aerospace industry and nuclear power fields. To prevent such a severe accident due to the high-temperature and high-pressure environment, evaluating the residual stress of shot-peened materials is essential in evaluating the soundness of the material. Representative methods for evaluating residual stress include perforation strain gauge analysis, X-ray diffraction (XRD), and ultrasonic testing. Among them, ultrasonic testing is a representative, non-destructive evaluation method, and residual stress can be estimated using a Rayleigh wave. Therefore, in this study, the maximum compressive residual stress value of the peened Inconel 718 specimen was predicted using a prediction convolutional neural network (CNN) based on the relationship between Rayleigh wave dispersion and stress distribution on the specimen. By analyzing the residual stress distribution in the depth direction generated in the model from various studies in the literature, 173 residual stress distributions were generated using the Gaussian function and factorial design approach. The distribution generated using the relationship was converted into 173 Rayleigh wave dispersion data to be used as a database for the CNN model. The CNN model was learned through this database, and performance was verified using validation data. The adopted Rayleigh wave dispersion and convolutional neural network procedures demonstrate the ability to predict the maximum compressive residual stress in the peened specimen.

The Effectiveness of a Mechanical Ventilation System for Indoor PM2.5 in Residential Houses.

The mechanical ventilation systems used in houses are designed to reduce carbon dioxide emissions while minimizing the energy loss resulting from ventilation. However, the increase in indoor fine particulate (PM2.5) concentration because of external PM2.5 influx through the ventilation system poses a problem. Here, we analyzed the changes in indoor PM2.5 concentration, distinguishing between cases of high and low outdoor PM2.5 concentrations and considering the efficiency of the filters used in residential mechanical ventilation systems. When using filters with the minimum efficiency reporting value (MERV) of 10 in the ventilation system, the outdoor PM2.5 concentration was 5 µg/m³; compared to the initial concentration, the indoor PM2.5 concentration after 60 min decreased to 73%. When the outdoor PM2.5 concentration was 30-40 µg/m³, the indoor PM2.5 concentration reached 91%. However, when MERV 13 filters were used, the indoor PM2.5 concentration consistently dropped to 73-76%, regardless of the outdoor PM2.5 concentration. Furthermore, by comparing the established equation with the mass balance model, the error was confirmed to be within 5%, indicating a good fit. This allows for the prediction of indoor PM2.5 under various conditions when using mechanical ventilation systems, enabling the formulation of strategies for maintaining indoor PM2.5, as recommended by the World Health Organization.

Strategies for Effective Management of Indoor Air Quality in a Kindergarten: CO2 and Fine Particulate Matter Concentrations.

The educational and play-related activities of children proceed mainly indoors in a kindergarten. High concentrations of indoor PM2.5 and CO2 have been linked to various harmful effects on children, considerably impacting their educational outcomes in kindergarten. In this study, we explore different scenarios involving the operation of mechanical ventilation systems and air purifiers in kindergartens. Using numerical models to analyze indoor CO2 and PM2.5 concentration, we aim to optimize strategies that effectively reduce these harmful pollutants. We found that the amount of ventilation required to maintain good air quality, per child, was approximately 20.4 m3/h. However, we also found that as the amount of ventilation increased, so did the concentration of indoor PM2.5; we found that this issue can be resolved using a high-grade filter (i.e., a MERV 13 grade filter with a collection efficiency of 75%). This study provides a scientific basis for reducing PM2.5 concentrations in kindergartens, while keeping CO2 levels low.

Nondestructive Evaluation of Residual Stress in Shot Peened Inconel Using Ultrasonic Minimum Reflection Measurement.

Shot peening is a process wherein the surface of a material is impacted by small, spherical metal shots at high velocity to create residual stresses. Nickel-based superalloy is a material with high strength and hardness along with excellent corrosion and fatigue resistance, and it is therefore used in nuclear power plants and aerospace applications. The application of shot peening to INCONEL, a nickel-based superalloy, has been actively researched, and the measurement of residual stresses has been studied as well. Previous studies have used methods such as perforation strain gauge analysis and X-ray diffraction (XRD) to measure residual stress, which can be evaluated with high accuracy, but doing so damages the specimen and involves critical risks to operator safety due to radiation. On the other hand, ultrasonic testing (UT), which utilizes ultrasonic wave, has the advantage of relatively low unit cost and short test time. One UT method, minimum reflection measurement, uses Rayleigh waves to evaluate the properties of material surfaces. Therefore, the present study utilized ultrasonic minimum reflectivity measurements to evaluate the residual stresses in INCONEL specimens. Specifically, this study utilized ultrasonic minimum reflection measurements to evaluate the residual stress in INCONEL 718 specimens. Moreover, an estimation equation was assumed using exponential functions to estimate the residual stress with depth using the obtained data, and an optimization problem was solved to determine it. Finally, to evaluate the estimated residual stress graph, the residual stress of the specimen was measured and compared using the XRD method.

Improvement of an In-Duct Two-Stage Electrostatic Precipitator via Diffusion Charging.

An in-duct two-stage electrostatic precipitator (ESP) improved by ion diffusion effect was studied. We increased the collection efficiency of a two-stage electrostatic precipitator without additional energy input by adjusting the space arrangement of the charger and the collector, which increased the particle diffusion charging time. The collection efficiency and the particle charge were systematically investigated according to the occurrence of diffusion charging and electric field charging in the charger as generated by the negative ions. The collection efficiency of the separated two-stage ESP was 39% higher, on average, than the theoretical efficiency at the same power consumption. Through simulation, it was verified that the ions generated in the carbon fiber ionizer penetrated the charger. We proposed a modified charging mechanism assuming that the penetrated ions cause additional particle charge. The optimal separation distance between the charger and the collector, which showed the maximum collection efficiency, was derived through the modified charging model. Therefore, the in-duct two-stage ESP developed in this study is a promising energy-efficient and cost-saving design for indoor air management.

Prediction of indoor PM2.5 concentrations and reduction strategies for cooking events through various IAQ management methods in an apartment of South Korea.

Indoor PM2.5 in apartments must be effectively managed to minimize adverse impacts on human health. Cooking is the one of the main PM2.5 sources in apartments, and indoor air quality (IAQ) management methods (natural ventilation, mechanical ventilations, range hoods, and air purifiers) are typically used to reduce PM2.5 generated during cooking. For effective control of indoor PM2.5 , prediction of PM2.5 reduction for various IAQ management methods is necessary. This study carefully predicted indoor PM2.5 concentrations in an apartment when IAQ management methods were applied separately and/or in combination during cooking. The infiltration and exfiltration were verified by comparing the experimental results of CO2 concentration with those predicted with or without mechanical ventilation. The deposition rate for PM2.5 generated by cooking was also derived by comparing the experimental PM2.5 changes with the predicted values for PM2.5 natural decay. Through this method, effective PM2.5 control ways during cooking in apartments can be proposed, such as natural ventilation with a range hood for 30 min and then the operation of an air purifier for 30 min. Additionally, if this prediction is combined with energy consumption, it will be possible to propose the most energy-efficient indoor PM2.5 control methods for various seasons and outdoor conditions.

Development of On-Demand Antiviral Electrostatic Precipitators with Electrothermal-Based Antiviral Surfaces against Airborne Virus Particles.

Particulate matter, including airborne pathogens, is of particular concern because it can cause the spread of diseases through aerosol transmission. In this study, a new concept is proposed: on-demand antiviral electrostatic precipitators (ESPs) with electrothermal-based antiviral surfaces. We applied electrothermal-based antiviral surfaces to air-purifying applications and demonstrated that the proposed method is effective with regard to collecting airborne virus particles on collection plates in a two-stage ESP. With alternating current power, MS2 bacteriophage and H1N1 viruses were completely deactivated after exposure to 50 °C for 30 min. This remarkable antiviral performance via electrothermal effects indicates that on-demand platforms for self-antiviral surfaces can perform sterilization immediately without generating secondary pollutants, thus effectively preventing the spread of infectious microorganisms in public places. We believe that the results of this study can provide useful guidelines for the design and realization of practical and wearable devices for antiviral air-purifying applications.

Containment Liner Plate Void Defect Detection Technique Using Phased Array Ultrasonic Testing and Acoustic Resonance Method.

The CLP (containment liner plate) of a nuclear power plant protects the internal system from the external environment and sudden changes in internal pressure or temperature, and it is a structure that blocks and protects radioactive materials leaking inside and outside in the event of a nuclear accident and is composed of a liner plate, reinforcing bars, tendons, and concrete. Recently, corrosion on the rear side of the liner plate and concrete voids has emerged as a severe defect in nuclear power plants across South Korea. Therefore, in this study, we proposed a new inspection method that a line-type inspection method applied phased array ultrasonic testing and the area inspection method applied acoustic resonance method using developed moveable tapper. The acoustic signals were signal-processed and reproduced to a mapping image following the inspection area, and with the image, it was possible to determine the type of defect. Furthermore, an automated inspection system for within the CLP was proposed.

Ultrasonic device developed for non-invasive moxibustion therapy.

BACKGROUND: Recently, some adverse effects of moxibustion has been reported such as burns, smoke, allergies, and so on. To overcome the adverse effects of traditional moxibustion, an ultrasonic moxibustion device (UMD) was designed, simulated, fabricated, and tested. The objective of this study is to provide detailed information about the main design parameters, simulation outcome, and performance-test results. METHODS: The main components of the UMD are a 1-MHz ultrasonic transducer (UT) with concave lens, and its applicator. The acoustic pressure and temperature distribution of the UT was simulated and described graphically using COMSOL software, which is based on the finite element method (FEM). Experimental verification of the temperature distribution was performed on the skin of pork. The temperature-change profiles of pork in relation to increase of therapy time were obtained at an unfocused point (2 mm) and at a focal distance of 13 mm. For the performance test, moxibustion therapy was conducted on the abdominal skin of mice for 120 min using the new UMD and its histological images were acquired to analyze the skin-tissue damage. RESULTS: The FEM simulation of temperature distribution and acoustic pressure agreed with the experimental outcome. Histological images showed that there was no skin-tissue damage to the mouse abdomens after therapy. The results clearly show that the newly developed UMD can overcome the disadvantages of traditional moxibustion therapy and achieve the proposed design parameters. CONCLUSION: The FEM simulation and performance tests provided valuable information about developing future UMDs. In addition, its performance can be compared with traditional moxibustion therapy for future study.

Propagation and Attenuation Characteristics of an Ultrasonic Beam in Dissimilar-Metal Welds.

Ultrasonic inspection of welds joining dissimilar metals in nuclear power plants has proven to be a challenge, because the ultrasonic waves are subject to diffraction, distortion, scattering, and noise. These perturbations are due to their interactions with coarse-grained microstructures having anisotropic and heterogeneous metallurgical properties that can promote ultrasonic attenuation. In this paper, to improve the reliability of ultrasonic testing for dissimilar-metal welds (DMWs), ultrasonic beam characteristics for DMWs with a buttering layer were investigated in order to analyze the beam distortion phenomenon caused by inhomogeneous anisotropic properties and coarse grains. Ultrasonic testing was performed on DMW specimens using single ultrasonic transducers to investigate the behavior of the ultrasonic beam in the welds. According to the anisotropic and heterogeneous properties, when passing through the weld and the buttering layer of the DMW, ultrasonic waves were distorted and attenuation was high. In particular, in the case of using angular incidence that passed through the weld and the buttering layer in turn, the received ultrasonic data did not contain accurate internal information. From this, it was verified that internal defects may be detected by transmitting ultrasonic waves in different directions. Finally, the existing limitations on the application of non-destructive ultrasonic testing to dissimilar-metal welds were verified, and a solution to the measurement method was proposed.

Convolutional neural network for ultrasonic weldment flaw classification in noisy conditions.

Ultrasonic flaw classification in weldment is an active area of research and many artificial intelligence approaches have been applied to automate this process. However, in the industrial applications, the ultrasonic flaw signals are not noise free and automatic intelligent defect classification algorithms show relatively low classification performance. In addition, most of the algorithms require some statistical or signal processing techniques to extract some features from signals in order to make classification easier. In this article, the convolutional neural network (CNN) is applied to noisy ultrasonic signatures to improve classification performance of weldment defects and applicability. The result shows that CNN is robust, does not require specific feature extraction methods and give considerable high defect classification accuracies even for noisy signals.

Nonlinear ultrasonic characterization of early degradation of fatigued Al6061-T6 with harmonic generation technique.

In this paper, a third harmonic was used to investigate microstructural changes in Al6061-T6 due to different fatigue cycles and a relationship between fatigue cycle and third order nonlinearity has been observed. Piezoelectric measurement harmonic generation technique was applied for the specimens with 0%, 55%, 75% and 85% fatigue cycles, respectively. The results shows that the third order harmonics gradually increased up to 55% and rapidly decreased after wards, it was attributed to the behavior of dislocation, dislocation-precipitation interaction and voids with increasing fatigue cycle. Further, it was verified with scanning electron microscope (SEM). We also observed that third order nonlinearity is more sensitive to small change in area of fraction of voids than second order nonlinearity after 55% fatigue life and could be a good candidate to investigate Al6061-T6 specimen with voids.

Novel electrostatic precipitator using unipolar soft X-ray charger for removing fine particles: Application to a dry de-NOX process.

The novel electrostatic precipitator (ESP), consisting of a soft X-ray charger and a collection part, was demonstrated and applied to a dry de-NOX process to evaluate its performance in by-product particle removal. NOX gas was oxidized by ozone (O3) and neutralized by ammonia (NH3) sequentially, and finally converted to an ammonium nitrate (NH4NO3) aerosol with ∼ 100-nm peak particle diameter. The unipolar soft X-ray charger was introduced for charging the by-product particles in this dry de-NOX process. For the highest particle collection efficiency, the optimal operating conditions of the soft X-ray charger and collection part were investigated by adjusting the applied voltage of each device. The results showed that ∼ 99% of NOX was removed when the O3/NOX ratio was increased to 2 (i.e., the maximum production conditions of the NH4NO3 by-product particles by the gas-to-particle conversion process). The highest removal efficiency of particle (∼ 90%) was observed with operating conditions of positive polarity and an applied voltage of ∼ 2-3 kV in the charger chamber. The unipolar soft X-ray charger has potential for particle removal systems in industrial settings because of its compact size, ease of operation, and non-interruptive charging mechanism.

Delayed detection of clinically significant posterior cruciate ligament injury after peri-articular fracture around the knee of 448 patients.

BACKGROUND: The purpose of this study was to report the frequency with which posterior cruciate ligament (PCL) injuries occurred in combination with peri-articular fractures around the knee, and to determine the frequency with which the detection of these PCL injuries was delayed (i.e., detected in an outpatient clinic after fracture treatment). METHODS: This retrospective study included 448 subjects with peri-articular fractures around the knee, including femoral shaft fractures, distal femoral fractures, patellar fractures, tibial plateau fractures, and tibial shaft fractures. The PCL injuries were detected through clinical examination, magnetic resonance imaging, and stress X-rays. We determined both the frequency of PCL injuries that occurred in combination with peri-articular fractures around the knee, and the frequency with which the detection of these PCL injuries was delayed. We also compared the frequency with which PCL injuries were associated with either isolated or combined fractures for different fracture types. RESULTS: We identified concomitant PCL injury and peri-articular fracture of the knee in 7.8 % of patients. In 22 of the 35 patients with concomitant PCL injury, the detection of the PCL injury was delayed. There were significant differences in the frequency with which PCL injuries were associated with isolated or combined fractures of the femoral shaft (P = 0.04), patella (P = 0.03), and distal femur (P = 0.03). CONCLUSION: The delayed detection frequency was high for PCL injury after peri-articular fracture around the knee.

Integration of a nonmetallic electrostatic precipitator and a wet scrubber for improved removal of particles and corrosive gas cleaning in semiconductor manufacturing industries.

To remove particles in corrosive gases generated by semiconductor industries, we have developed a novel non-metallic, two-stage electrostatic precipitator (ESP). Carbon brush electrodes and grounded carbon fiber-reinforced polymer (CFRP) form the ionization stage, and polyvinyl chloride collection plates are used in the collection stage of the ESP The collection performance of the ESP downstream of a wet scrubber was evaluated with KC1, silica, and mist particles (0.01-10 pm), changing design and operation parameters such as the ESP length, voltage, and flow rate. A long-term and regeneration performance (12-hr) test was conducted at the maximum operation conditions of the scrubber and ESP and the performance was then demonstrated for 1 month with exhaust gases from wet scrubbers at the rooftop of a semiconductor manufacturing plant in Korea. The results showed that the electrical and collection performance of the ESP (16 channels, 400x400 mm2) was maintained with different grounded plate materials (stainless steel and CFRP) and different lengths of the ionization stage. The collection efficiency of the ESP at high air velocity was enhanced with increases in applied voltages and collection plate lengths. The ESP (16 channels with 100 mm length, 400x400 mm2x540 mm with a 10-mm gap) removed more than 90% of silica and mistparticles with 10 and 12 kV applied to the ESPat the air velocity of 2 m/s and liquid-to-gas ratio of 3.6 L/m3. Decreased performance after 13 hours ofcontinuous operation was recovered to the initial performance level by 5 min of water washing. Moreover during the 1-month operation at the demonstration site, the ESP showed average collection efficiencies of 97% based on particle number and 92% based on total particle mass, which were achieved with a much smaller specific corona power of 0.28 W/m3/hr compared with conventional ESPs.

The clinicopathologic differences in papillary thyroid carcinoma with or without co-existing chronic lymphocytic thyroiditis.

The goal of this study is to determine the clinicopathologic differences in patients with papillary thyroid carcinoma (PTC) with or without chronic lymphocytic thyroiditis (CLT). We reviewed the medical records of 195 consecutive PTC patients who underwent total thyroidectomy and bilateral central lymph node dissection from April 2008 to March 2010. The differences in clinicopathologic factors, such as age, gender, size of primary tumor, perithyroidal invasion, lymphovascular invasion, capsular invasion, and central lymph node (CLN) metastasis, were analyzed in PTC patients with or without CLT. Among 195 patients, 56 (28.7%) had co-existing CLT. Patients with CLT had the following characteristics as compared to patients without CLT: significantly younger, female predominance, smaller tumor size, and lower incidence of capsular invasion (p = 0.038, 0.006, 0.037, and 0.026, respectively). Also, patients with CLT (12.5%) had a significantly lower incidence of CLN metastases than patients without CLT (28.1%; p = 0.025) based on univariate analysis. Moreover, multivariate analysis showed that younger age (p = 0.042, odds ratio = 1.033) and female gender (p = 0.012, odds ratio = 6.865) are independent clinical factors in patients with CLT compared to patients without CLT. CLT was shown to be commonly associated with PTC. Compared to patients with PTC without CLT, patients with CLT were younger with a female predominance, which are the most important and well-known prognostic variables for thyroid cancer mortality.

Fine particle removal performance of a two-stage wet electrostatic precipitator using a nonmetallic pre-charger.

A novel two-stage wet electrostatic precipitator (ESP) has been developed using a carbon brush pre-charger and collection plates with a thin water film. The electrical and particle collection performance was evaluated for submicrometer particles smaller than 0.01- 0.5 micrometer in diameter by varying the voltages applied to the pre-charger and collection plates as well as the polarity of the voltage. The collection efficiency was compared with that calculated by the theoretical models. The long-term performances of the ESP with and without water films were also compared in tests using Japanese Industrial Standards dust. The experimental results show that the carbon brush pre-charger of the two-stage wet ESP had approximately 10% particle capture, while producing ozone concentrations of less than 30 ppb. The produced amounts of ozone are significantly lower than the current limits set by international agencies. The ESP also achieved a high collection rate performance, averaging 90% for ultrafine particles, as based on the particle number concentration at an average velocity of 1 m/sec corresponding to a residence time of 0.17 sec. Higher particle collection efficiency for the ESP can be achieved by increasing the voltages applied to the pre-charger and the collection plates. The decreased collection efficiency that occurred during dust loading without water films was completely avoided by forming a thin water film on the collection plates at a water flow rate of 6.5 L/min/m(2).

Effect of an air cleaner with electrostatic filter on the removal of airborne house dust mite allergens.

PURPOSE: The effects of air cleaners on the removal of airborne indoor allergens, especially house dust mites (HDM), are still controversial. The objective of this study is to evaluate the effect of an air cleaner with an electrostatic filter on the removal of airborne mite allergens. MATERIALS AND METHODS: A dried HDM culture medium that contained mite body particles and excretions was dispersed in a chamber equipped with an electrostatic air cleaner. The number of airborne particles was recorded continuously by a dust spectrometer for 60 minutes. Airborne particles in the chamber were collected on a sampling filter at a flow rate of 10 L/min and the Der f 1 concentration in the filter extracts was measured by two-site ELISA. RESULTS: The air cleaner efficiently removed airborne HDM particles. The air cleaner removed airborne HDM particles (size 2-12.5 µm) 11.4 ± 2.9 fold (cleaner operating for 15 minutes), 5.4 ± 0.7 fold (cleaner operating for 30 minutes), and 2.4 ± 0.2 fold (cleaner operating for 60 minutes) more than the removal of HDM particles by natural settle down. Removal kinetics differed according to the particle size of the airborne particles. The air cleaner decreased the concentration of Der f 1 in the extraction of airborne particles collected on the air sampling filter by 60.3%. CONCLUSION: The electrostatic air cleaner can remove airborne HDM allergens and may be useful as a supplementary environmental control tool for HDM sensitized respiratory allergic patients.

Fine particle collection of an electrostatic precipitator in CO2-rich gas conditions for oxy-fuel combustion.

The collection of particles in CO(2)-enriched environments has long been important for the capture of CO(2) in order to clean gases via oxy-fuel combustion. We here report on the collection characteristics of fine and ultrafine particles using an electrostatic precipitator (ESP) in a CO(2)-enriched atmosphere. In order to understand the characteristics of particle collection in CO(2)-rich gas mixtures, the ionic properties of a CO(2)-enriched atmosphere was also investigated. The electrical mobility of the ions in a CO(2)-enriched atmosphere was found to be about 0.56 times that found in a conventional air atmosphere, due to the higher mass of CO(2) gas compared to that of air. The low electrical mobility of ions resulted in a low corona current under CO(2)-enriched conditions. The collection efficiency of particles in a CO(2)-rich atmosphere for a given power consumption was thus somewhat lower than that found in air, due to the low quantity of particle charging in CO(2)-enriched air. At the same time, higher temperatures led to the higher electrical mobility of ions, which resulted in a greater collection efficiency for a given power. The presence of a negative corona also led to a greater collection efficiency of particles in an ESP than that achieved for a positive corona.