Optimizing Ionomer Distribution in Anode Catalyst Layer for Stable Proton Exchange Membrane Water Electrolysis.

The high cost of proton exchange membrane water electrolysis (PEMWE) originates from the usage of precious materials, insufficient efficiency, and lifetime. In this work, an important degradation mechanism of PEMWE caused by dynamics of ionomers over time in anode catalyst layer (ACL), which is a purely mechanical degradation of microstructure, is identified. Contrary to conventional understanding that the microstructure of ACL is static, the micropores are inclined to be occupied by ionomers due to the localized swelling/creep/migration, especially near the ACL/PTL (porous transport layer) interface, where they form transport channels of reactant/product couples. Consequently, the ACL with increased ionomers at PTL/ACL interface exhibit rapid and continuous degradation. In addition, a close correlation between the microstructure of ACL and the catalyst ink is discovered. Specifically, if more ionomers migrate to the top layer of the ink, more ionomers accumulate at the ACL/PEM interface, leaving fewer ionomers at the ACL/PTL interface. Therefore, the ionomer distribution in ACL is successfully optimized, which exhibits reduced ionomers at the ACL/PTL interface and enriches ionomers at the ACL/PEM interface, reducing the decay rate by a factor of three when operated at 2.0 A cm-2 and 80 °C. The findings provide a general way to achieve low-cost hydrogen production.

Constructing Robust 3D Ionomer Networks in the Catalyst Layer to Achieve Stable Water Electrolysis for Green Hydrogen Production.

The widespread application of proton exchange membrane water electrolyzers (PEMWEs) is hampered by insufficient lifetime caused by degradation of the anode catalyst layer (ACL). Here, an important degradation mechanism has been identified, attributed to poor mechanical stability causing the mass transfer channels to be blocked by ionomers under operating conditions. By using liquid-phase atomic force microscopy, we directly observed that the ionomers were randomly distributed (RD) in the ACL, which occupied the mass transfer channels due to swelling, creeping, and migration properties. Interestingly, we found that alternating treatments of the ACL in different water/temperature environments resulted in forming three-dimensional ionomer networks (3D INs) in the ACL, which increased the mechanical strength of microstructures by 3 times. Benefitting from the efficient and stable mass transfer channels, the lifetime was improved by 19 times. A low degradation rate of approximately 3.0 µV/h at 80 °C and a high current density of 2.0 A/cm2 was achieved on a 50 cm2 electrolyzer. These data demonstrated a forecasted lifetime of 80 000 h, approaching the 2026 DOE lifetime target. This work emphasizes the importance of the mechanical stability of the ACL and offers a general strategy for designing and developing a durable PEMWE.

Microplastic acts as a vector for contaminants: the release behavior of dibutyl phthalate from polyvinyl chloride pipe fragments in water phase.

The pollution of contaminants brought by plastic fragments is worth paying attention in the study of microplastic. The additives, like phthalates (PAEs), introduced during manufacture, are physically dispersed and can easily release into environment. Polyvinyl chloride pipes are widely used in China, and DBP is also a typical kind of additives in PVC materials. Here, the release behavior of DBP from PVC plastic pipe fragments was investigated in water environment under different conditions. Low-density polyethylene (LDPE) passive sampler was used to monitor the contents of DBP. The curve of DBP concentration started from the first increasing stage until a short equilibrium after 45 days' incubation followed by a second increasing part. The release kinetics and the rate-limiting step were discussed. For the whole migration period, the release process was better fitted to pseudo-second order which was participated by both intraparticle and plastic-water film diffusion processes while the two separated parts had different results. Moreover, light, smaller fragments, and higher temperature could all accelerate the release rate and increase the migration amount of DBP. The effect of temperature was the most significant of all, and higher temperature showed more significant effects. Besides, DBP tended to migrate in a long-time continuously. However, the release of additives will be promoted by various physical and chemical processes in nature compared to laboratory tests. Consequently, microplastic (plastic fragments with sizes smaller than 5 mm) with additives acts as a vector for pollutants, and will bring more threat to both environment and organisms.