Thermal Calibration of Triaxial Accelerometer for Tilt Measurement.

The application of MEMS accelerometers used to measure inclination is constrained by their temperature dependence, and each accelerometer needs to be calibrated individually to increase stability and accuracy. This paper presents a calibration and thermal compensation method for triaxial accelerometers that aims to minimize cost and processing time while maintaining high accuracy. First, the number of positions to perform the calibration procedure is optimized based on the Levenberg-Marquardt algorithm, and then, based on this optimized calibration number, thermal compensation is performed based on the least squares method, which is necessary for environments with large temperature variations, since calibration parameters change at different temperatures. The calibration procedures and algorithms were experimentally validated on marketed accelerometers. Based on the optimized calibration method, the calibrated results achieved nearly 100 times improvement. Thermal drift calibration experiments on the triaxial accelerometer show that the thermal compensation scheme in this paper can effectively reduce drift in the temperature range of -40 °C to 60 °C. The temperature drifts of x- and y-axes are reduced from -13.2 and 11.8 mg to -0.9 and -1.1 mg, respectively. The z-axis temperature drift is reduced from -17.9 to 1.8 mg. We have conducted various experiments on the proposed calibration method and demonstrated its capacity to calibrate the sensor frame error model (SFEM) parameters. This research proposes a new low-cost and efficient strategy for increasing the practical applicability of triaxial accelerometers.

Sliding Window Dynamic Time-Series Warping-Based Ultrasonic Guided Wave Temperature Compensation and Defect Monitoring Method for Turnout Rail Foot.

Temperature changes are a major challenge in outdoor guided wave structural health monitoring of rails. Temperature variations greatly impact the waveform of guided wave signals, making it challenging to diagnose and characterize defects. Traditional temperature compensation methods, such as signal stretch and scale transform, are restricted to use in regular structures, such as plates and pipes. To solve the temperature compensation problem in long rails with serious mode conversion and complex structure echo, we propose a temperature compensation and defect monitoring method, namely, sliding window dynamic time-series warping (SWDTW), which overcomes the challenges of mass computation and overcompensation of dynamic time-series warping (DTW). The basic idea of SWDTW is to utilize sliding windows to accelerate the computation and identify defects from subsequence scales. Then, an index, window subsequence Teager energy (WSTE), is used to indicate the local abnormality of guided wave signals, and a sliding window net (SWnet) is devised to monitor the occurrence of defects automatically. Outdoor monitoring of turnout rails showed that the proposed method can effectively reduce the temperature noise and recognize an artificial defect with 1.16% and 0.36% cross-sectional change rates (CSCRs) on the switch and stock rails, respectively, at different temperatures; moreover, the defect signals processed by SWDTW showed better defect identification performance than those processed by scale transform and DTW.

High-Sensitivity Ultrasonic Guided Wave Monitoring of Pipe Defects Using Adaptive Principal Component Analysis.

Ultrasonic guided wave monitoring is regularly used for monitoring the structural health of industrial pipes, but small defects are difficult to identify owing to the influence of the environment and pipe structure on the guided wave signal. In this paper, a high-sensitivity monitoring algorithm based on adaptive principal component analysis (APCA) for defects of pipes is proposed, which calculates the sensitivity index of the signals and optimizes the process of selecting principal components in principal component analysis (PCA). Furthermore, we established a comprehensive damage index (K) by extracting the subspace features of signals to display the existence of defects intuitively. The damage monitoring algorithm was tested by the dataset collected from several pipe types, and the experimental results show that the APCA method can monitor the hole defect of 0.075% cross section loss ratio (SLR) on the straight pipe, 0.15% SLR on the spiral pipe, and 0.18% SLR on the bent pipe, which is superior to conventional methods such as optimal baseline subtraction (OBS) and average Euclidean distance (AED). The results of the damage index curve obtained by the algorithm clearly showed the change trend of defects; moreover, the contribution rate of the K index roughly showed the location of the defects.

A Guided Wave Transducer with Sprayed Magnetostrictive Powder Coating for Monitoring of Aluminum Conductor Steel-Reinforced Cables.

Aluminum conductor steel-reinforced (ACSR) cables are typically used in overhead transmission lines, requiring stringent non-destructive testing owing to the severe conditions they face. Ultrasonic guided wave inspection provides promising online monitoring of the wire breakage of cables with the advantages of high sensitivity, long-range inspection, and full cross-sectional coverage. It is a very popular method to generate and receive guided waves using magnetostrictive and piezoelectric transducers. However, uniformly coupling the acoustic energy excited by transducers into multi-wire structures is always a challenge in the field application of guided waves. Long-term field application of piezoelectric transducers is limited due to the small coupling surface area, localized excitation, and couplant required. Conventional magnetostrictive transducers for steel strand inspection are based on the magnetostrictive effect of the material itself. Two factors affect the transducing performance of the transducers on ACSR cables. On one hand, there is a non-magnetostrictive effect in aluminum wires. On the other hand, the magnetostriction of the innermost steel wires is too weak to generate guided waves. The bias magnetic field is attenuated by the outer layers of aluminum wires. In this paper, an alternative sprayed magnetostrictive powder coating (SMPC) transducer was developed for guided wave generation and detection in ACSR cables. The Fe83Ga17 alloy powder with large magnetostriction was sprayed uniformly on the surfaces of certain sections of the outermost aluminum wires where the transducer would be installed. Experimental investigations were carried out to generate and receive the most commonly used L(0,1) guided waves for wire breakage detection at frequencies of 50 and 100 kHz. The results demonstrate that the discernable reflected waves of the cable end and an artificial defect of three-wire breakage (5.5% reduction in the cable's cross-sectional area) were received by the transducer with SMPC, which was impossible for the transducer without SMPC. This method makes long-term and online monitoring of ACSR cables feasible due to the high coupling efficiency and good structural surface adaptability.

Helical comb magnetostrictive patch transducers for inspecting spiral welded pipes using flexural guided waves.

A wavefront analysis indicates that a flexural wave propagates at a helix angle with respect to the pipe axis. The expression for calculation of the helix angle for each flexural mode is given, and the helix angle dispersion curves for flexural modes are calculated. According to the new understanding of flexural guided waves, a helical comb magnetostrictive patch transducer (HCMPT) is proposed for selectively exciting a single predominant flexural torsional guided wave in a pipe and inspecting spiral welded pipes using flexural waves. A HCMPT contains a pre-magnetized magnetostrictive patch that is helically coupled with the outer surface of a pipe, and a novel compound comb coil that is wrapped around the helical magnetostrictive patch. The proposed wideband HCMPT possesses the direction control ability. A verification experiment indicates that flexural torsional mode T(3,1) at center frequency f=64kHz is effectively actuated by a HCMPT with 13-degree helix angle. Flexural torsional modes T(N,1) with circumferential order N equals 1-5 are selected to inspect a seamless steel pipe, artificial defects are effectively detected by the proposed HCMPT. A 20-degree HCMPT is adopted to inspect a spiral welded pipe, an artificial notch with cross section loss CSL=2.7% is effectively detected by using flexural waves.